Transient Dynamic Finite Element Modelling of Flexible Rotor Systems with Nonlinear Fluid Film Bearings and Faults

Transient Dynamic Finite Element Modelling of Flexible Rotor Systems with Nonlinear Fluid Film Bearings and Faults
Author: Amand Krüger
Publisher:
Total Pages: 214
Release: 2014
Genre: Rotors
ISBN:

This dissertation forms part of a research project assigned to the University of Pretoria by Eskom (the primary electricity utility in South Africa). The project aims to address, amongst others, the limitations imposed by shaft runout on the usable frequency range of diagnostic data measured by eddy current proximity probes on turbogenerator shafts. This research includes an experimental investigation into the effects of artificially induced faults on a laboratory-scale rotor system, the development and analysis of a mathematical (numerical) model of this rotor system and the development of data processing techniques (including artificial intelligence) to determine the rotor’s condition, faults and diagnostic signal parameters from both the experimental and numerical results. Furthermore, a methodology is to be developed to perform runout compensation in an unsupervised manner. These techniques are then to be implemented for proximity probe vibration data measured on turbogenerators. As part of the research project, this dissertation specifically focuses on the development and rotor dynamic analysis of numerical (finite element) models of the experimental (laboratory-scale) rotor system (using finite element software MSC.Nastran), including gyroscopic effects, a nonlinear force model for the hydrodynamic journal bearing of the rotor system (capable of capturing oil whirl and oil whip instabilities) as well as simulated faults (such as unbalance and rotor-stator rubbing). Since MSC.Nastran does not have a built-in nonlinear hydrodynamic journal bearing model, a custom model of such a bearing was developed and incorporated into the finite element solver, further expanding its already powerful rotor dynamic modelling capabilities. Rotor dynamic analyses performed include the calculation of critical speeds (synchronous complex modes analysis), Campbell diagrams (asynchronous complex modes analysis), steady state frequency response due to unbalance (synchronous frequency response analysis) and nonlinear transient response during rotor run-up. Amongst others, this dissertation explores the seemingly largely unexplored/undocumented capability of finite element software MSC.Nastran to perform rotor dynamic analyses using rotor models constructed with three-dimensional elements. Software (MATLAB code) was also developed to perform post-processing of the simulation results as well as signal processing for investigating the spectral content of transient results. The support structure of the laboratory-scale rotor system was experimentally characterised and an experimental modal analysis was performed on the rotor (excluding its support structure) and its results used to update the finite element rotor models. The transient dynamic response of the experimental rotor system during run-up due to unbalance and rubbing was also analysed in order to validate the developed numerical rotor system models. The numerical results are found to be in good agreement with the experimental results.

Rotor Dynamics

Rotor Dynamics
Author: J. S. Rao
Publisher: John Wiley & Sons
Total Pages: 260
Release: 1983
Genre: Technology & Engineering
ISBN:

A first course on theory of vibration is prerequisite to this in-depth study of the dynamic behavior of rotating and reciprocating machinery, based on university lectures delivered over two decades and updating the first edition of 1983. Printed in India. Annotation copyrighted by Book News, Inc., Portland, OR

Rotor and Structural Dynamics of Turbomachinery

Rotor and Structural Dynamics of Turbomachinery
Author: Raj Subbiah
Publisher: Springer
Total Pages: 306
Release: 2018-01-16
Genre: Technology & Engineering
ISBN: 331973296X

This book provides engineers and scientists with practical fundamentals for turbomachinery design. It presents a detailed analysis of existing procedures for the analysis of rotor and structure dynamics, while keeping mathematical equations to a minimum. Specific terminologies are used for rotors and structures, respectively, allowing the readers to clearly distinguish between the two. Further, the book describes the essential concepts needed to understand rotor failure modes due to lateral and torsional oscillations. It guides the reader from simple single-degree-of-freedom models to the most complex multi-degree-of-freedom systems, and provides useful information concerning steel pedestal stiffness degradation and other structural issues. Fluid-film bearing types and their dynamical behavior are extensively covered and discussed in the context of various turbomachinery applications. The book also discusses shaft alignment and rotor balancing from a practical point of view, providing readers with essential information to help them solve practical problems. As the main body of the book focuses on the diagnostics and description of case studies addressing the most pressing practical issues, together with their successful solutions, it offers a valuable reference guide, helping field engineers manage day-to-day issues with turbomachinery.

Rotors Mounted on Fluid Film Bearings

Rotors Mounted on Fluid Film Bearings
Author: Madhumita Kalita
Publisher: LAP Lambert Academic Publishing
Total Pages: 148
Release: 2011-07
Genre:
ISBN: 9783838366517

Stability analysis of high-speed machinery based on rigid rotor model mounted on rigid supports was found to be inadequate for stability predictions. But in actual practise bearings have some flexibility. Stiffness and damping properties of fluid film bearings alter the critical speeds of a rotor. Dynamic coefficients of fluid film bearing are dependent on speed, geometry of the bearing and other operating conditions. Plain circular bearings do not suit the stability requirements of high-speed machines and precision machine tools. Alternate bearing designs are sought to meet the new requirements. But a very little information is available in this field. In this work dynamic characteristics and stability of rotor-bearing system supported on circular and non-circular hydrodynamic bearings (short bearing and finite bearing) is studied. To demonstrate the worth of the study, it is proposed to take up models like bearings supporting rigid rotor and simplified flexible rotors for different bearing configurations. This study appears to provide a better understanding of this type of problem and the present results should be utmost importance to rotor-bearing system designers and analyst.

Rotordynamics 2

Rotordynamics 2
Author: Neville F. Rieger
Publisher: Springer
Total Pages: 579
Release: 2014-05-04
Genre: Technology & Engineering
ISBN: 3709128463

Linear and Nonlinear Rotordynamics

Linear and Nonlinear Rotordynamics
Author: Yukio Ishida
Publisher: John Wiley & Sons
Total Pages: 495
Release: 2013-03-05
Genre: Technology & Engineering
ISBN: 3527651918

A wide-ranging treatment of fundamental rotordynamics in order to serve engineers with the necessary knowledge to eliminate various vibration problems. New to this edition are three chapters on highly significant topics: Vibration Suppression - The chapter presents various methods and is a helpful guidance for professional engineers. Magnetic Bearings - The chapter provides fundamental knowledge and enables the reader to realize simple magnetic bearings in the laboratory. Some Practical Rotor Systems - The chapter explains various vibration characteristics of steam turbines and wind turbines. The contents of other chapters on Balancing, Vibrations due to Mechanical Elements, and Cracked Rotors are added to and revised extensively. The authors provide a classification of rotating shaft systems and general coverage of key ideas common to all branches of rotordynamics. They offers a unique analysis of dynamical problems, such as nonlinear rotordynamics, self-excited vibration, nonstationary vibration, and flow-induced oscillations. Nonlinear resonances are discussed in detail, as well as methods for shaft stability and various theoretical derivations and computational methods for analyzing rotors to determine and correct vibrations. This edition also includes case studies and problems.