Tailor Welded Blanks for Advanced Manufacturing

Tailor Welded Blanks for Advanced Manufacturing
Author: B Kinsey
Publisher: Elsevier
Total Pages: 221
Release: 2011-07-26
Genre: Technology & Engineering
ISBN: 0857093851

Tailor welded blanks are metallic sheets made from different strengths, materials, and/or thicknesses pre-welded together before forming into the final component geometry. By combining various sheets into a welded blank, engineers are able to ‘tailor’ the blank so that the properties are located precisely where they are needed and cost-effective, low weight components are produced. Tailor welded blanks for advanced manufacturing examines the manufacturing of tailor welded blanks and explores their current and potential future applications. Part one investigates processing and modelling issues in tailor welded blank manufacturing. Chapters discuss weld integrity, deformation during forming and the analytical and numerical simulation modelling of tailor welded blanks for advanced manufacturing. Part two looks at the current and potential future applications of tailor welded blanks. Chapters review tailor welded blanks of lightweight metals and of advanced high-strength steel and finally discuss the uses of tailor-welded blanks in the automotive and aerospace industries. With its distinguished editors and international team of expert contributors, Tailor welded blanks for advanced manufacturing proves an invaluable resource for metal fabricators, product designers, welders, welding companies, suppliers of welding machinery and anyone working in industries that use advanced materials such as in automotive and aerospace engineering. Engineers and academics involved in manufacturing and metallurgy may also find this book a useful reference. Examines the manufacturing of tailor welded blanks and explores their current and potential future applications Investigates processing and quality issues in tailor welded blank manufacturing including weld integrity and deformation Reviews both current and potential future applications of tailor welded blanks as well as specific applications in the automotive and aerospace industries

Materials and Manufacturing Technologies XIV

Materials and Manufacturing Technologies XIV
Author: Faruk Yigit
Publisher: Trans Tech Publications Ltd
Total Pages: 1160
Release: 2012-01-24
Genre: Technology & Engineering
ISBN: 3038137898

Volume is indexed by Thomson Reuters CPCI-S (WoS). This special issue of Advanced Materials Research contains a selection of high-quality research papers presented at the 14th International Conference on Advances in Materials and Processing Technologies (AMPT) held in Istanbul, Turkey, on July 13-16th, 2011. The papers are related mainly to materials and processing technologies, and the aim of the book is to provide a basis for the identification of new research and development needs in the fields of advanced engineering materials and manufacturing technologies.

Developments in Lightweight Aluminum Alloys for Automotive Applications

Developments in Lightweight Aluminum Alloys for Automotive Applications
Author: James M Boileau
Publisher: SAE International
Total Pages: 551
Release: 2006-02-03
Genre: Technology & Engineering
ISBN: 1468603337

The use of lightweight materials in automotive application has greatly increased in the past two decades. A need to meet customer demands for vehicle safety, performance and fuel efficiency has accelerated the development, evaluation and employment of new lightweight materials and processes. The 50 SAE Technical papers contained in this publication document the processes, guidelines, and physical and mechanical properties that can be applied to the selection and design of lightweight components for automotive applications. The book starts off with an introduction section containing two 1920 papers that examine the use of aluminum in automobiles.

Failure Mechanisms of Advanced Welding Processes

Failure Mechanisms of Advanced Welding Processes
Author: X Sun
Publisher: Elsevier
Total Pages: 331
Release: 2010-07-15
Genre: Technology & Engineering
ISBN: 1845699769

Many new, or relatively new, welding processes such as friction stir welding, resistance spot welding and laser welding are being increasingly adopted to replace or improve on traditional welding techniques. Before advanced welding techniques are employed, their potential failure mechanisms should be well understood and their suitability for welding particular metals and alloys in different situations should be assessed. Failure mechanisms of advanced welding processes provides a critical analysis of advanced welding techniques and their potential failure mechanisms. The book contains chapters on the following topics: Mechanics modelling of spot welds under general loading conditions and applications to fatigue life predictions, Resistance spot weld failure mode and weld performance for aluminium alloys, dual phase steels and TRIP steels, Fatigue behaviour of spot welded joints in steel sheets, Non-destructive evaluation of spot weld quality, Solid state joining - fundamentals of friction stir welding, Failure mechanisms in friction stir welds, Microstructure characteristics and mechanical properties of laser weld bonding of magnesium alloy to aluminium alloy, Fatigue in laser welds, Weld metal ductility and its influence on formability of tailor welded blanks, Joining of lightweight materials using reactive nanofoils, and Fatigue life prediction and improvements for MIG welded advanced high strength steel weldments. With its distinguished editor and international team of contributors, Failure mechanisms of advanced welding processes is a standard reference text for anyone working in welding and the automotive, shipbuilding, oil and gas and other metal fabrication industries who use modern and advanced welding processes. Provides a critical analysis of advanced welding techniques and their potential failure mechanisms Experts in the field survey a range of welding processes and examine reactions under various types of loading conditions Examines the current state of fatigue life prediction of welded materials and structures in the context of spot welded joints and non-destructive evaluation of quality

The Automotive Body Manufacturing Systems and Processes

The Automotive Body Manufacturing Systems and Processes
Author: Mohammed A. Omar
Publisher: John Wiley & Sons
Total Pages: 407
Release: 2011-02-14
Genre: Technology & Engineering
ISBN: 0470976330

A comprehensive and dedicated guide to automotive production lines, The Automotive Body Manufacturing Systems and Processes addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book's systematic coverage is unique. The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact. Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding and painting lines Gives complete information on automotive production costing as well as the supplier selection process Covers systems from the operational perspective, describing the aggregate and master production planning Details technical aspects of flexible automotive manufacturing lines Methodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elements Features topic-related questions with answers on a companion website