Structure Property Relationships Of Dissimilar Friction Stir Welded Aluminum Alloys
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| Author | : Nilesh Kulkarni |
| Publisher | : Butterworth-Heinemann |
| Total Pages | : 135 |
| Release | : 2015-03-05 |
| Genre | : Technology & Engineering |
| ISBN | : 0128026219 |
This book will summarize research work carried out so far on dissimilar metallic material welding using friction stir welding (FSW). Joining of dissimilar alloys and materials are needed in many engineering systems and is considered quite challenging. Research in this area has shown significant benefit in terms of ease of processing, material mixing, and superior mechanical properties such as joint efficiencies. A summary of these results will be discussed along with potential guidelines for designers. - Explains solid phase process and distortion of work piece - Addresses dimensional stability and repeatability - Addresses joint strength - Covers metallurgical properties in the joint area - Covers fine microstructure - Introduces improved materials use (e.g., joining different thicknesses) - Covers decreased fuel consumption in light weight aircraft - Addresses automotive and ship applications
| Author | : Rajiv S. Mishra |
| Publisher | : ASM International |
| Total Pages | : 360 |
| Release | : 2007-01-01 |
| Genre | : Technology & Engineering |
| ISBN | : 1615030972 |
This book covers the rapidly growing area of friction stir welding. It also addresses the use of the technology for other types of materials processing, including superplastic forming, casting modification, and surface treatments. The book has been prepared to serve as the first general reference on friction stir technology,. Information is provided on tools, machines, process modeling, material flow, microstructural development and properties. Materials addressed include aluminum alloys, titanium alloys, steels, nickel-base alloys, and copper alloys. The chapters have been written by the leading experts in this field, representing leading industrial companies and university and government research insititutions.
| Author | : Daniela Lohwasser |
| Publisher | : Elsevier |
| Total Pages | : 437 |
| Release | : 2009-12-18 |
| Genre | : Technology & Engineering |
| ISBN | : 1845697715 |
Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance
| Author | : Koichi Masubuchi |
| Publisher | : Elsevier |
| Total Pages | : 655 |
| Release | : 2013-10-22 |
| Genre | : Technology & Engineering |
| ISBN | : 1483188434 |
Analysis of Welded Structures: Residual Stresses, Distortion, and their Consequences encompasses several topics related to design and fabrication of welded structures, particularly residual stresses and distortion, as well as their consequences. This book first introduces the subject by presenting the advantages and disadvantages of welded structures, as well as the historical overview of the topic and predicted trends. Then, this text considers residual stresses, heat flow, distortion, fracture toughness, and brittle and fatigue fractures of weldments. This selection concludes by discussing the effects of distortion and residual stresses on buckling strength of welded structures and effects of weld defects on service behavior. This book also provides supplementary discussions on some related and selected subjects. This text will be invaluable to metallurgists, welders, and students of metallurgy and welding.
| Author | : Moataz Attallah |
| Publisher | : LAP Lambert Academic Publishing |
| Total Pages | : 324 |
| Release | : 2011-02 |
| Genre | : Aluminum alloys |
| ISBN | : 9783843380690 |
Friction Stir Welding (FSW) is known to result in a complex microstructural development, with features that remain unexplained, such as: the formation of the onion rings structure. Moreover, various microstructural factors have been suggested to control the strength in Al-Mg AA5xxx welds, without identifying their relative contribution. Furthermore, the influence of the basemetal microstructural parameters (e.g. grains, intermetallic particles, stored energy) on the microstructure-property development has not been previously investigated. These issues are addressed in the present study.
| Author | : Uday Shanker Dixit |
| Publisher | : Springer |
| Total Pages | : 259 |
| Release | : 2018-06-05 |
| Genre | : Technology & Engineering |
| ISBN | : 9811303789 |
This book focuses on strengthening and joining materials by means of plastic deformation, gathering extended research papers presented at the AIMTDR 2016 conference. Plastic deformation is used in materials processing to improve the strength of the material. For example, the rod/screw used to connect the cooker handle to the main body has to be strong and sustainable; such rods can be strengthened by plastic deformation (using multi-stage forming operations etc.). Similarly, joining by means of plastic deformation is highly valuable since it avoids the material and environmental degradation often caused by fusion welding processes. The book discusses various processing techniques in which plastic deformation is used to strengthen materials – e.g. in equal channel angular extrusion, autofrettage etc., or to join materials without melting them – e.g. in friction stir processing, riveting etc. Offering an extensive guide, the book includes chapters on roll bonding, equal channel angular pressing, autofrettage, friction stir processing/welding, magnetic pulse welding, and riveting – processes used to strengthen and join a variety of materials for lightweight applications and sustainable manufacturing. The contents of this book will be useful to researchers and practitioners alike.
| Author | : |
| Publisher | : |
| Total Pages | : 96 |
| Release | : 2004 |
| Genre | : Technology & Engineering |
| ISBN | : |
| Author | : Jaykumar Vora |
| Publisher | : CRC Press |
| Total Pages | : 311 |
| Release | : 2019-02-22 |
| Genre | : Technology & Engineering |
| ISBN | : 1351234811 |
Within manufacturing, welding is by far the most widely used fabrication method used for production, leading to a rise in research and development activities pertaining to the welding and joining of different, similar, and dissimilar combinations of the metals. This book addresses recent advances in various welding processes across the domain, including arc welding and solid-state welding process, as well as experimental processes. The content is structured to update readers about the working principle, predicaments in existing process, innovations to overcome these problems, and direct industrial and practical applications. Key Features: Describes recent developments in welding technology, engineering, and science Discusses advanced computational techniques for procedure development Reviews recent trends of implementing DOE and meta-heuristics optimization techniques for setting accurate parameters Addresses related theoretical, practical, and industrial aspects Includes all the aspects of welding, such as arc welding, solid state welding, and weld overlay
| Author | : M.-K. Besharati-Givi |
| Publisher | : Elsevier |
| Total Pages | : 827 |
| Release | : 2014-12-08 |
| Genre | : Technology & Engineering |
| ISBN | : 0857094556 |
Friction-stir welding (FSW) is a solid-state joining process primarily used on aluminum, and is also widely used for joining dissimilar metals such as aluminum, magnesium, copper and ferrous alloys. Recently, a friction-stir processing (FSP) technique based on FSW has been used for microstructural modifications, the homogenized and refined microstructure along with the reduced porosity resulting in improved mechanical properties. Advances in friction-stir welding and processing deals with the processes involved in different metals and polymers, including their microstructural and mechanical properties, wear and corrosion behavior, heat flow, and simulation. The book is structured into ten chapters, covering applications of the technology; tool and welding design; material and heat flow; microstructural evolution; mechanical properties; corrosion behavior and wear properties. Later chapters cover mechanical alloying and FSP as a welding and casting repair technique; optimization and simulation of artificial neural networks; and FSW and FSP of polymers. - Provides studies of the microstructural, mechanical, corrosion and wear properties of friction-stir welded and processed materials - Considers heat generation, heat flow and material flow - Covers simulation of FSW/FSP and use of artificial neural network in FSW/FSP
| Author | : Nilesh Kulkarni |
| Publisher | : Butterworth-Heinemann |
| Total Pages | : 59 |
| Release | : 2013-11-20 |
| Genre | : Technology & Engineering |
| ISBN | : 012800732X |
This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. - Reviews magnitude of residual stresses in various metals and alloys - Discusses mitigation strategies for residual stresses during friction stir welding - Covers fundamental origin of residual stresses and distortion
