Residual Stresses In Friction Stir Welding
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| Author | : Nilesh Kulkarni |
| Publisher | : Butterworth-Heinemann |
| Total Pages | : 59 |
| Release | : 2013-11-20 |
| Genre | : Technology & Engineering |
| ISBN | : 012800732X |
This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. - Reviews magnitude of residual stresses in various metals and alloys - Discusses mitigation strategies for residual stresses during friction stir welding - Covers fundamental origin of residual stresses and distortion
| Author | : Daniela Lohwasser |
| Publisher | : Elsevier |
| Total Pages | : 437 |
| Release | : 2009-12-18 |
| Genre | : Technology & Engineering |
| ISBN | : 1845697715 |
Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance
| Author | : Yuri Hovanski |
| Publisher | : Springer |
| Total Pages | : 275 |
| Release | : 2019-02-11 |
| Genre | : Technology & Engineering |
| ISBN | : 3030057526 |
This book is a compilation of the recent progress on friction stir technologies including high-temperature applications, industrial applications, dissimilar alloy/materials, lightweight alloys, simulation, control, characterization, and derivative technologies. The volume offers a current look at friction stir welding technology from application to characterization and from modeling to R&D. Contributions document advances in application, controls, and simulation of the friction stir process to aid researchers in seeing the current state-of-the-art.
| Author | : Mukuna Patrick Mubiayi |
| Publisher | : Springer |
| Total Pages | : 216 |
| Release | : 2018-06-14 |
| Genre | : Technology & Engineering |
| ISBN | : 3319927507 |
This book provides an overview of friction stir welding and friction stir spot welding with a focus on aluminium to aluminium and aluminium to copper. It also discusses experimental results for friction stir spot welding between aluminium and copper, offering a good foundation for researchers wishing to conduct more investigations on FSSW Al/Cu. Presenting full methodologies for manufacturing and case studies on FSSW Al/Cu, which can be duplicated and used for industrial purposes, it also provides a starting point for researchers and experts in the field to investigate the FSSW process in detail. A variant of the friction stir welding process (FSW), friction stir spot welding (FSSW) is a relatively new joining technique and has been used in a variety of sectors, such as the automotive and aerospace industries. The book describes the microstructural evolution, chemical and mechanical properties of FSW and FSSW, including a number of case studies.
| Author | : Michael T. Hutchings |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 622 |
| Release | : 1992 |
| Genre | : Science |
| ISBN | : 9780792318095 |
The relevance of residual stresses in engineering components is being increasingly appreciated by modern engineers concerned with design and performance. The non-destructive evaluation of such stresses has provided a challenge which has been addressed by the use of X-ray diffraction to characterize near-surface stresses. The extension of diffraction stress measurements to include neutron diffraction represents a major advance. Use of the penetrating power of neutrons is ideally suited to the determination of macrostress variation through thick components and of microstresses in composites and multiphase alloys. This collection of papers on the subject is the first of its kind and represents a definitive summary of the field. With contributions by most of the world's experts, it gives a comprehensive treatment of the theory, practice and problems in the measurement of residual stresses using neutrons, with references to virtually all work currently in print. It provides state-of-the-art information about the uses and limitations of the method, with numerous examples. It is appropriate both for those currently using X-ray methods, and f
| Author | : Gary S. Schajer |
| Publisher | : John Wiley & Sons |
| Total Pages | : 328 |
| Release | : 2013-09-23 |
| Genre | : Technology & Engineering |
| ISBN | : 1118342372 |
An introductory and intermediate level handbook written in pragmatic style to explain residual stresses and to provide straightforward guidance about practical measurement methods. Residual stresses play major roles in engineering structures, with highly beneficial effects when designed well, and catastrophic effects when ignored. With ever-increasing concern for product performance and reliability, there is an urgent need for a renewed assessment of traditional and modern measurement techniques. Success critically depends on being able to make the most practical and effective choice of measurement method for a given application. Practical Residual Stress Measurement Methods provides the reader with the information needed to understand key residual stress concepts and to make informed technical decisions about optimal choice of measurement technique. Each chapter, written by invited specialists, follows a focused and pragmatic format, with subsections describing the measurement principle, residual stress evaluation, practical measurement procedures, example applications, references and further reading. The chapter authors represent both international academia and industry. Each of them brings to their writing substantial hands-on experience and expertise in their chosen field. Fully illustrated throughout, the book provides a much-needed practical approach to residual stress measurements. The material presented is essential reading for industrial practitioners, academic researchers and interested students. Key features: • Presents an overview of the principal residual stress measurement methods, both destructive and non-destructive, with coverage of new techniques and modern enhancements of established techniques • Includes stand-alone chapters, each with its own figures, tables and list of references, and written by an invited team of international specialists
| Author | : Vadim Silberschmidt |
| Publisher | : Elsevier |
| Total Pages | : 476 |
| Release | : 2020-04-03 |
| Genre | : Technology & Engineering |
| ISBN | : 0128182334 |
Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques provides a detailed overview of the latest developments in the mechanics of modern metal forming manufacturing. Focused on mechanics as opposed to process, it looks at the mechanical behavior of materials exposed to loading and environmental conditions related to modern manufacturing processes, covering deformation as well as damage and fracture processes. The book progresses from forming to machining and surface-treatment processes, and concludes with a series of chapters looking at recent and emerging technologies. Other topics covered include simulations in autofrettage processes, modeling strategies related to cutting simulations, residual stress caused by high thermomechanical gradients and pultrusion, as well as the mechanics of the curing process, forging, and cold spraying, among others. Some non-metallic materials, such as ceramics and composites, are covered as well. - Synthesizes the latest research in the mechanics of modern metal forming processes - Suggests theoretical models and numerical codes to predict mechanical responses - Covers mechanics of shot peening, pultrusion, hydroforming, magnetic pulse forming - Considers applicability of different materials and processes for optimum performance
| Author | : K. C. Mills |
| Publisher | : Woodhead Publishing |
| Total Pages | : 288 |
| Release | : 2002 |
| Genre | : Technology & Engineering |
| ISBN | : 9780871707536 |
| Author | : Nilesh Kulkarni |
| Publisher | : Butterworth-Heinemann |
| Total Pages | : 135 |
| Release | : 2015-03-05 |
| Genre | : Technology & Engineering |
| ISBN | : 0128026219 |
This book will summarize research work carried out so far on dissimilar metallic material welding using friction stir welding (FSW). Joining of dissimilar alloys and materials are needed in many engineering systems and is considered quite challenging. Research in this area has shown significant benefit in terms of ease of processing, material mixing, and superior mechanical properties such as joint efficiencies. A summary of these results will be discussed along with potential guidelines for designers. - Explains solid phase process and distortion of work piece - Addresses dimensional stability and repeatability - Addresses joint strength - Covers metallurgical properties in the joint area - Covers fine microstructure - Introduces improved materials use (e.g., joining different thicknesses) - Covers decreased fuel consumption in light weight aircraft - Addresses automotive and ship applications
| Author | : G. Beck |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 1043 |
| Release | : 2012-12-06 |
| Genre | : Technology & Engineering |
| ISBN | : 9400911432 |
Residual stresses are always introduced in materials when they are produced, or when they undergo non-uniform plastic deformation during use. The circumstances that can cause residual stresses are therefore numerous. Residual stresses exist in all materials and, depending on their distribution, can playa beneficial role (for example, compressive surface stress) or have a catastrophic effect, especially on fatigue behaviour and corrosion properties. The subject of residual stresses took form around 1970 with the development of methods to measure macroscopic deformations during the machining of materials or on an atomic scale by X-ray diffraction. These techniques have made considerable progress in the last 20 years. The meetings organized in several countries (Germany, France, Japan, etc. ) have largely contributed to this progress, aided by the numerous exchanges of information and knowledge to which they have given rise. Studies of the formation of residual stresses began more slowly, but have progressed with the emergence of increasingly realistic models of materials behaviour and with access to ever more powerful codes for numerical calculations. Two successive meetings for discussing this topic have been held in Europe. The first, held in 1982 in Nancy (France), consisted of 30 participants from 5 countries. The second was held in Linkoping (Sweden) in 1984, with 80 participants of 16 nationalities. It was decided to hold a first International Conference, ICRS, to address all aspects of the problem. Held in 1986 in Garmisch-Partenkirschen (FRG), it was an assembly of neady 300 participants from 21 countries.
