Handbook of Numerical Simulation of In-Flight Icing

Handbook of Numerical Simulation of In-Flight Icing
Author: Wagdi George Habashi
Publisher: Springer Nature
Total Pages: 1278
Release: 2024-01-12
Genre: Technology & Engineering
ISBN: 3031338456

This Handbook of Numerical Simulation of In-Flight Icing covers an array of methodologies and technologies on numerical simulation of in-flight icing and its applications. Comprised of contributions from internationally recognized experts from the Americas, Asia, and the EU, this authoritative, self-contained reference includes best practices and specification data spanning the gamut of simulation tools available internationally that can be used to speed up the certification of aircraft and make them safer to fly into known icing. The collection features nine sections concentrating on aircraft, rotorcraft, jet engines, UAVs; ice protection systems, including hot-air, electrothermal, and others; sensors and probes, CFD in the aid of testing, flight simulators, and certification process acceleration methods. Incorporating perspectives from academia, commercial, government R&D, the book is ideal for a range of engineers and scientists concerned with in-flight icing applications.

Experimental and Numerical Investigation of Hot Air Anti-icing Systems

Experimental and Numerical Investigation of Hot Air Anti-icing Systems
Author: See-Ho Wong
Publisher:
Total Pages: 544
Release: 2004
Genre:
ISBN:

[Author's abstract] The prevention of ice on aircraft components is critical to aircraft performance and operation. Even small amounts of ice can present a major hazard to flight safety. A hot-air anti-icing system uses hot air extracted from the engine compressor bleed to prevent or minimize ice buildup on protected surfaces. The fact that anti-icing devices are operated during take-off and landing when maximum power is required, makes the power loss due to air bleeding even more critical. This necessitates a better understanding of the complex aero-thermal phenomena governing the efficiency of an anti-icing piccolo tube system used to prevent ice formation on the leading edge of critical aerodynamic surface of aircraft. This is to maximize system performance and minimize the fuel consumption penalty from hot air bled from the engine. Experimental and computational studies were performed on various wing anti- icing systems that use hot air bled from the engine compressor through piccolo tube. Experiments were conducted in a bleed air laboratory of a local general aviation company to evaluate the heat transfer performance of an inner-liner and a D-duct hot air anti-ice system. With the experiments, key design and performance parameters of the anti-icing systems were identified. Surface temperature distributions were measured in the experiments and compared with results from a commercial heat transfer software package. A robust Computational Fluid Dynamics (CFD) package was required for providing the numerical simulation results, because computation of heat t ransfer coefficient is a complex task which becomes even more complex for multiple jets impinging on a curved surface of the interior of a wing leading edge. Although empirical correlations and analogies can be used to describe the heat contribution phenomena, they can easily fail under these conditions. Thus only a full conjugate Navier-Stokes analysis of internal and external flow, coupled with a suitable structural code to solve the conductive problem in the wing solid wall, can yield a plausible prediction of the heat transfer rates, and give helpful insight in the details of the phenomena. After the accuracy of this commercial package was verified with experimental data, methods for enhancing the performance of current bleed air anti-icing leading edge designs were investigated numerically. The performance of several design modifications were evaluated experimentally with a modified hot air system in the bleed air laboratory. It was concluded from this investigation that the inner-liner configuration performed better than the D-duct in term of skin temperature performance. The performance of the inner-liner configuration could be further improved by optimizing piccolo design parameters which included the total number of piccolo holes, hole pattern and piccolo hole circumferential position. In general, high system performance was associated with chocked piccolo jet flow. Finally, CFD was able to predict trends and even to some extent the magnitudes of performance of these hot air anti-icing systems.

Numerical Simulations of Icing in Turbomachinery

Numerical Simulations of Icing in Turbomachinery
Author:
Publisher:
Total Pages: 214
Release: 2006
Genre:
ISBN:

Safety concerns over aircraft icing and the high experimental cost of testing have spurred global interest in numerical simulations of the ice accretion process. Extensive experimental and computational studies have been carried out to understand the icing on external surfaces. No parallel initiatives were reported for icing on engine components. However, the supercooled water droplets in moist atmosphere that are ingested into the engine can impinge on the component surfaces and freeze to form ice deposits. Ice accretion could block the engine passage causing reduced airflow. It raises safety and performance concerns such as mechanical damage from ice shedding as well as slow acceleration leading to compressor stall. The current research aims at developing a computational methodology for prediction of icing phenomena on turbofan compression system. Numerical simulation of ice accretion in aircraft engines is highly challenging because of the complex 3-D unsteady turbomachinery flow and the effects of rotation on droplet trajectories. The aim of the present research focuses on (i) Developing a computational methodology for ice accretion in rotating turbomachinery components (ii) Investigate the effect of inter-phase heat exchange (iii) Characterize droplet impingement pattern and ice accretion at different operating conditions. The simulations of droplet trajectories are based on a Eulerian-Lagrangian approach for the continuous and discrete phases. The governing equations are solved in the rotating blade frame of reference. The flow field is computed by solving the 3-D solution of the compressible Reynolds Averaged Navier Stokes (RANS) equations. One-way interaction models simulate the effects of aerodynamic forces and the energy exchange between the flow and the droplets. The methodology is implemented in the code TURBODROP and applied to the flow field and droplet trajectories in NASA Roto-67r and NASA-GE E3 booster rotor. The results highlight the variation of impingement location and temperature with droplet size. It also illustrates the effect of rotor speed on droplet temperature rise. The computed droplet impingement statistics and flow properties are used to calculate ice shapes. It was found that the mass of accreted ice and maximum thickness is highly sensitive to rotor speed and radial location.

3D Conjugate Heat Transfer Simulation of Aircraft Hot-air Anti-icing Systems

3D Conjugate Heat Transfer Simulation of Aircraft Hot-air Anti-icing Systems
Author: Hong Zhi Wang
Publisher:
Total Pages: 192
Release: 2005
Genre:
ISBN:

"When an aircraft flies through clouds under icy conditions, supercooled water droplets at temperatures below the freezing point may impact on its surfaces and result in ice accretion. The design of efficient devices to protect aircraft against in-flight icing continues to be a challenging task in the aerospace industry. Advanced numerical tools to simulate complex conjugate heat transfer phenomena associated with hot-air anti-icing are needed. In this work, a 3D conjugate heat transfer procedure based on a loose-coupling method has been developed to solve the following four domains: the external airflow, the water film, conduction in the solid, and the internal airflow. The domains are solved sequentially and iteratively, with an exchange of thermal conditions at common interfaces until equilibrium of the entire system is achieved. A verification test case shows the capability of the approach in simulating a variety of anti-icing and de-icing cases: fully evaporative, running wet, or iced. The approach is validated against a 2D dry air experimental test case, because of the dearth of appropriate open literature 3D test data." --

Numerical Modeling of Anti-icing Using an Array of Heated Synthetic Jets

Numerical Modeling of Anti-icing Using an Array of Heated Synthetic Jets
Author: Nikisha Maria Nagappan
Publisher:
Total Pages: 192
Release: 2013
Genre: Airplanes
ISBN:

"A novel approach to icing control using an array of thermally activated synthetic jet actuators (SJAs) embedded in a wedge surface subject to a super-cooled flow is investigated numerically. The effects of SJA actuation with and without jet heating on ice accretion are studied using the FENSAP-ICE software. It is shown that the heating actuating SJAs can lead to a significant reduction in the amount of ice accreted on the surface. Additional parametric studies on several icing and SJA parameters are analyzed for their influence on the amount of ice accretion."--Leaf iv.

Computational Methodology for Bleed Air Ice Protection System Parametric Analysis

Computational Methodology for Bleed Air Ice Protection System Parametric Analysis
Author: Rodrigo Hoffmann-Domingos
Publisher:
Total Pages: 110
Release: 2010
Genre: Electronic dissertations
ISBN:

Aircraft in-flight icing is a major safety issue for civil aviation, having already caused hundreds of accidents and incidents related to aerodynamic degradation due to post takeoff ice accretion. Airplane makers have to protect the airframe critical surfaces against ice build up in order to ensure continued safe flight. Ice protection is typically performed by mechanical, chemical, or thermal systems. One of the most traditional and still used techniques is the one known as hot-air anti-icing, which heats the interior of the affected surfaces with an array of small hot-air jets generated by a piccolo tube. In some cases, the thermal energy provided by hot-air ice protection systems is high enough to fully evaporate the impinging supercooled droplets (fully evaporative systems), while in other cases, it is only sufficient to maintain most of the protected region free of ice (running wet systems). In the latter case, runback ice formations are often observed downstream of the wing leading edge depending on hot-air, icing, and flight conditions. The design process of hot-air anti-icing systems is traditionally based on icing wind tunnel experiments, which can be very costly. The experimental effort can be significantly reduced with the use of accurate three-dimensional computational fluid dynamic (CFD) simulation tools. Nevertheless, such type of simulation requires extensive CPU time for exploring all the design variables. This thesis deals with the development of an efficient hot-air anti-icing system simulation tool that can reduce the computational time to identify the critical design parameters by at least two orders of magnitude, as compared to 3-d CFD tools, therefore narrowing down the use of more sophisticated tools to just a small subset of the entire design space. The hot-air anti-icing simulation tool is based on a combination of available CFD software and a thermodynamic model developed in the present work. The computation of the external flow properties is performed with FLUENT (in a 2-d domain) by assuming an isothermal condition to the airfoil external wall. The internal skin heat transfer is computed with the use of local Nusselt number correlations developed through calibrations with CFD data. The internal and external flow properties on the airfoil skin are provided as inputs to a steady state thermodynamic model, which is composed of a 2-d heat diffusion model and a 1-d uniform film model for the runback water flow. The performance of the numerical tool was tested against 3-d CFD simulation and experimental data obtained for a wing equipped with a representative piccolo tube anti-icing system. The results demonstrate that the simplifications do not affect significantly the fidelity of the predictions, suggesting that the numerical tool can be used to support parametric and optimization studies during the development of hot-air anti-icing systems.