Modeling, Sensing and Control of Gas Metal Arc Welding

Modeling, Sensing and Control of Gas Metal Arc Welding
Author: S. Ozcelik
Publisher: Elsevier
Total Pages: 373
Release: 2003-06-11
Genre: Technology & Engineering
ISBN: 008053662X

Arc welding is one of the key processes in industrial manufacturing, with welders using two types of processes - gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW). This new book provides a survey-oriented account of the modeling, sensing, and automatic control of the GMAW process.Researchers are presented with the most recent information in the areas of modeling, sensing and automatic control of the GMAW process, collecting a number of original research results on the topic from the authors and colleagues. Providing an overview of a variety of topics, this book looks at the classification of various welding processes; the modeling aspects of GMAW; physics of welding; metal transfer characteristics; weld pool geometry; process voltages and variables; power supplies; sensing (sensors for arc length, weld penetration control, weld pool geometry, using optical and intelligent sensors); control techniques of PI, PID, multivariable control, adaptive control, and intelligent control. Finally, the book illustrates a case study presented by the authors and their students at Idaho State University, in collaboration with researchers at the Idaho National Engineering and Environment Laboratory.

Welding

Welding
Author: Sadek Alfaro
Publisher: BoD – Books on Demand
Total Pages: 272
Release: 2021-01-14
Genre: Technology & Engineering
ISBN: 1838818952

The welding process is used by manufacturing companies worldwide. Due to this broad application, many studies have been carried out in various fields to improve the quality and reduce the cost of welded components and structures. Welding is a complex and non-linear physical and mechanistic process. This book relates the importance of automation and control in welding processes, highlights some modern processes, and shows, among other influential welding factors, the importance of metal thermomechanical processing studies.

Quality Analysis of Additively Manufactured Metals

Quality Analysis of Additively Manufactured Metals
Author: Javad Kadkhodapour
Publisher: Elsevier
Total Pages: 858
Release: 2022-11-30
Genre: Technology & Engineering
ISBN: 0323886493

Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. - Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures - Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals - Includes simulation results, experimental data and case studies

Advancements in Intelligent Gas Metal Arc Welding Systems

Advancements in Intelligent Gas Metal Arc Welding Systems
Author: Paul Kah
Publisher: Elsevier
Total Pages: 430
Release: 2021-06-23
Genre: Technology & Engineering
ISBN: 0128239069

Advancements in Intelligent Gas Metal Arc Welding Systems: Fundamentals and Applications presents the latest on gas metal arc welding which plays a significant role in modern manufacturing industries and accounts for about 70% of welding processes. The importance of advancements in GMAW cannot be underestimated as they can lead to more efficient production strategies, resource savings and quality improvements. This book provides an overview of various aspects associated with GMAW, starting from the theoretical basis and ending with characteristics of industrial applications and control methods. Additional sections cover processes associated with welding and welding control, such as fuzzy logic, artificial neural networks, and others. Provides an up-to-date overview of recent GMAW developments Includes insights into intelligent welding automation Describes real-world, industrial cases of welding automation implementation

Transactions on Intelligent Welding Manufacturing

Transactions on Intelligent Welding Manufacturing
Author: Shanben Chen
Publisher: Springer Nature
Total Pages: 170
Release: 2020-01-11
Genre: Technology & Engineering
ISBN: 9811381925

The primary aim of this volume is to provide researchers and engineers from both academic and industry with up-to-date coverage of new results in the field of robotic welding, intelligent systems and automation. The book is mainly based on papers selected from the 2019 International Workshop on Intelligentized Welding Manufacturing (IWIWM’2019) in USA. The articles show that the intelligentized welding manufacturing (IWM) is becoming an inevitable trend with the intelligentized robotic welding as the key technology. The volume is divided into four logical parts: Intelligent Techniques for Robotic Welding, Sensing of Arc Welding Processing, Modeling and Intelligent Control of Welding Processing, as well as Intelligent Control and its Applications in Engineering.

Proceedings of the Fourth International Conference on Microelectronics, Computing and Communication Systems

Proceedings of the Fourth International Conference on Microelectronics, Computing and Communication Systems
Author: Vijay Nath
Publisher: Springer Nature
Total Pages: 1052
Release: 2020-09-19
Genre: Technology & Engineering
ISBN: 981155546X

This book presents high-quality papers from the Fourth International Conference on Microelectronics, Computing & Communication Systems (MCCS 2019). It discusses the latest technological trends and advances in MEMS and nanoelectronics, wireless communication, optical communication, instrumentation, signal processing, image processing, bioengineering, green energy, hybrid vehicles, environmental science, weather forecasting, cloud computing, renewable energy, RFID, CMOS sensors, actuators, transducers, telemetry systems, embedded systems and sensor network applications. It includes papers based on original theoretical, practical and experimental simulations, development, applications, measurements and testing. The applications and solutions discussed here provide excellent reference material for future product development.

Robotic Welding, Intelligence and Automation

Robotic Welding, Intelligence and Automation
Author: Tzyh-Jong Tarn
Publisher: Springer Science & Business Media
Total Pages: 486
Release: 2011-04-25
Genre: Technology & Engineering
ISBN: 3642199593

This book shows some contributions presented in the 2010 International Conference on Robotic Welding, Intelligence and Automation (RWIA’2010), Oct. 14-16, 2010, Shanghai, China. Welding handicraft is one of the most primordial and traditional techniques, mainly by manpower and human experiences. Weld quality and efficiency are, therefore, straightly limited by the welder’s skill. In the modern manufacturing, automatic and robotic welding is becoming an inevitable trend. In recent years, the intelligentized techniques for robotic welding have a great development. The current teaching play-back welding robot is not with real-time functions for sensing and adaptive control of weld process. Generally, the key technologies on Intelligentized welding robot and robotic welding process include computer visual and other information sensing, monitoring and real-time feedback control of weld penetration and pool shape and welding quality. Seam tracking is another key technology for welding robot system. Some applications on intelligentized robotic welding technology is also described in this book, it shows a great potential and promising prospect of artificial intelligent technologies in the welding manufacturing.

Real-Time Weld Process Monitoring

Real-Time Weld Process Monitoring
Author: Y M Zhang
Publisher: Elsevier
Total Pages: 311
Release: 2008-04-17
Genre: Technology & Engineering
ISBN: 1845694406

Welding is a complex process, is increasingly automated, and operates at higher speeds in more difficult environments. Defects also need to be detected as they arise to ensure efficient, high-quality production. All these needs have led to a growing interest in the use of sensors to provide accurate, robust, real-time monitoring where this cannot be achieved by more traditional testing and inspection techniques. This important book reviews the range of monitoring techniques available and their applications.After an introductory chapter, the first part of the book reviews the range of sensor technologies in welding, from arc and optical sensors to infrared and ultrasonic techniques. Part two discusses the monitoring of particular aspects of welding such as weld seams and profiles, the analysis of weld penetration and weld pool surface, as well as monitoring of resistance and laser welding.With its distinguished editor and international team of contributors, Real-time weld process monitoring is a valuable reference to all those concerned with improving the quality of welding and welded components. - Reviews the range of monitoring techniques available - Examines the range of sensor technologies in welding from arc and optical sensors to infrared and ultrasonic techniques - Discusses the monitoring of specific aspects of welding such as weld seams, resistance and laser welding