Influence of Material and Processing on Stress Corrosion Cracking of Prestressing Steel - Case Studies

Influence of Material and Processing on Stress Corrosion Cracking of Prestressing Steel - Case Studies
Author: fib Fédération internationale du béton
Publisher: fib Fédération internationale du béton
Total Pages: 52
Release: 2003
Genre: Technology & Engineering
ISBN: 9782883940666

This report is a review of selected failures in concrete structures in which prestressing steels break in a brittle way due to stress corrosion cracking. Most cases are from the German experience over a period of about 30 years. Analysis of these failures shows that they are often due to an accumulation of causes such as poor design, errors during construction, careless detailing and, in some cases, use of unsuitable materials. This report will have achieved its purpose if it serves to avoid these past errors and encourages the development of new ways to protect, test and regulate prestressing steels. The report is complemented with comments on the properties and corrosion behaviour of different types of prestressing steels. The goal of the study is to provide objective arguments for the discussion of failures that have occurred due to corrosion induced failure of prestressing steel. In such a way the general regulation given in DIN with respect to reinforcement for robustness may eventually be proven inappropriate. The general building authority approval for prestressed hollow filler block floors already supports such an idea. It is well known that the hollow block floor industry works without any reinforcing steel. The regulations in the standards should not limit in particular the use of these types of prestressing steel (cold-formed wires, strands) which have proven not associated with any substantial failures cases reported in the last 35 years. The report reviews the historical development with respect to corrosion induced failure of prestressing steel. Concerning the circumstances of the failure examples, this review partly reflects a specific problem in Germany. Also reviewed are other known interregional examples of failure which are incorrectly attributed to the prestressed construction method. All cases considered are discussed and the failure reasons thoroughly evaluated, also with reference to the results of most recent research. Another question addressed is whether one should be concerned over corrosion induced retarded failure even when using new generation prestressing steel with correct corrosion protection. Finally a contribution to the following very important question is presented: Do the future prestressed structures possess enough safety against structural failure if they are constructed without reinforcement for robustness but otherwise comply completely with the design standards? To aid a better understanding of this short report on typical failure cases and their origins, the main conditions are set out for corrosion-induced failure of prestressing steel in technical applications. The properties of different types of prestressing steel and their application limits are given in a special section dealing with the influence of building materials on damage development. This report will be of interest to all involved in the construction process. Fundamental scientific discussion has been avoided by reference to well accredited detailed information in the technical literature.

Effect of zinc on prestressing steel

Effect of zinc on prestressing steel
Author: fib Fédération internationale du béton
Publisher: fib Fédération internationale du béton
Total Pages: 28
Release: 2012-06-01
Genre: Technology & Engineering
ISBN: 2883941041

Concerns have been raised regarding the durability of galvanized prestressing steels in contact with cementitious grout, and regarding the use of galvanized ducts for grouted tendons or galvanized inserts or components in contact with prestressing steel inside concrete. These concerns are mainly based on the assumption that the hydrogen formed on the zinc surface when exposed to the fresh cementitious grout for a short period of time represents a risk of hydrogen induced stress corrosion for the prestressing steel. Basic research has demonstrated that hydrogen induced stress corrosion may indeed occur with prestressing steels which are sensitive to hydrogen induced stress corrosion. The use of galvanizing for high strength steels exposed to atmosphere is less controversial. However, under certain conditions hydrogen may develop also and potentially damage the high strength steel. This report provides a summary and evaluation of the relevant parameters on the corrosion behaviour of high strength wires, strands and bars when in contact with zinc with and without the presence of fresh cementitious grout or concrete. Both, tendons made of prestressing steels used in structural concrete and cables under atmospheric conditions are considered. The main groups of applications discussed in the report are: A Zinc-coated high strength steel for applications in atmospheric corrosion conditions B Zinc-coated prestressing steel embedded in fresh cementitious grout or concrete C Bare prestressing steel (no zinc coating) embedded in fresh cementitious grout or concrete in direct contact with, or indirect contact in the immediate vicinity of galvanized components embedded in the grout or concrete (e.g. galvanized ducts, galvanized reinforcing steel, galvanized fastenings / dowels, etc).

Stress Corrosion Cracking

Stress Corrosion Cracking
Author: V S Raja
Publisher: Elsevier
Total Pages: 817
Release: 2011-09-22
Genre: Technology & Engineering
ISBN: 0857093762

The problem of stress corrosion cracking (SCC), which causes sudden failure of metals and other materials subjected to stress in corrosive environment(s), has a significant impact on a number of sectors including the oil and gas industries and nuclear power production. Stress corrosion cracking reviews the fundamentals of the phenomenon as well as examining stress corrosion behaviour in specific materials and particular industries. The book is divided into four parts. Part one covers the mechanisms of SCC and hydrogen embrittlement, while the focus of part two is on methods of testing for SCC in metals. Chapters in part three each review the phenomenon with reference to a specific material, with a variety of metals, alloys and composites discussed, including steels, titanium alloys and polymer composites. In part four, the effect of SCC in various industries is examined, with chapters covering subjects such as aerospace engineering, nuclear reactors, utilities and pipelines. With its distinguished editors and international team of contributors, Stress corrosion cracking is an essential reference for engineers and designers working with metals, alloys and polymers, and will be an invaluable tool for any industries in which metallic components are exposed to tension, corrosive environments at ambient and high temperatures. Examines the mechanisms of stress corrosion cracking (SCC) presenting recognising testing methods and materials resistant to SCC Assesses the effect of SCC on particular metals featuring steel, stainless steel, nickel-based alloys, magnesium alloys, copper-based alloys and welds in steels Reviews the monitoring and management of SCC and the affect of SCC in different industries such as petrochemical and aerospace

Stress-corrosion Cracking and Hydrogen-stress Cracking of High-strength Steel

Stress-corrosion Cracking and Hydrogen-stress Cracking of High-strength Steel
Author: Ellis E. Fletcher
Publisher:
Total Pages: 28
Release: 1966
Genre: Metals
ISBN:

High-strength steels are susceptible to delayed cracking under suitable conditions. Frequently such a brittle failure occurs at a stress that is only a fraction of the nominal yield strength. Considerable controversy exists over whether such failures result from two separate and distinct phenomena or whether there is but one mechanism called by two different names. Stress-corrosion cracking is the process in which a crack propagates, at least partially, by the stress induced corrosion of a susceptible metal at the advancing tip of the stress-corrosion crack. There is considerable evidence that this cracking results from the electrtrochemical corrosion of a metal subjected to tensile stresses, either residual or externally applied. Hydrogen-stress cracking is cracking which occurs as the result of hydrogen in the metal lattice in combination with tensile stresses. Hydrogen-stress cracking cannot occur if hydrogen is prevented from entering the steel, or if hydrogen that has entered during processing or service is removed before permanent damage has occurred. It is generally agreed that corrosion plays no part in the actual fracture mechanism. This report was prepared to point out wherein the two fracture mechanisms under consideration are similar and wherein they differ. From the evidence available today, the present authors have concluded that there are two distinct mechansims of delayed failure. (Author).

Fibre Reinforced Concrete

Fibre Reinforced Concrete
Author: FIB – International Federation for Structural Concrete
Publisher: FIB - International Federation for Structural Concrete
Total Pages: 461
Release: 2022-11-01
Genre: Technology & Engineering
ISBN: 2883941610

Fibre Reinforced Concrete (FRC) is a composite material characterized by an enhanced post-cracking tensile residual strength, due to the capacity of fibres to bridge the crack faces by means of pull-out mechanism. Due to a better knowledge of FRC and the recent developments worldwide of guidelines for structural design, the fib Special Activity Group 5, who prepared the new fib Model Code, decided to introduce some sections on new materials and in particular on FRC structural design. At that time, working Groups TG 8.3 (“Fibre reinforced concrete”) and TG 8.6 (“Ultra high performance fibre reinforced concrete”) of fib prepared these sections of the new fib Model Code concerning FRC design rules for providing a guidance to engineers to properly and safely design FRC structural elements, both at serviceability and at ultimate limit states, based on the state-of-the-art knowledge. This bulletin was written with the aim to share the main framework used by the two groups to introduce these two sections and to describe the many aspects already known, but not yet introduced in the Model Code. Even though the basic principles introduced in the two sections are mainly obtained from research on steel fibre reinforced concrete, the Model Code is open to every type of fibres, following a performance-based design approach. The bulletin represents a wide effort made by the people of the Task Group 4.1 and 4.2 to trace the knowledge on FRC and aims to be helpful for structural designers when using this new material in the practice.

Advances on bond in concrete

Advances on bond in concrete
Author: FIB – International Federation for Structural Concrete
Publisher: FIB - International Federation for Structural Concrete
Total Pages: 326
Release: 2022-12-01
Genre: Technology & Engineering
ISBN: 2883941637

Structural behavior of reinforced concrete elements strongly depends on the interaction between the reinforcing bars and the surrounding concrete, which is generally referred as “bond in concrete”. In service conditions, the reinforcement-to-concrete bond governs deformability through the tension stiffening of concrete surrounding the bar as well the crack development and crack width. At Ultimate Limit State, bond governs anchorage and lap splices behavior as well as structural ductility. When plain (smooth) bars were used, the steel-to-concrete bond was mainly associated with “chemical adhesion/friction” that is related to the surface roughness of the rebar. As steel strengths increased the need to enhance interaction between steel and the surrounding concrete was recognized, and square twisted rebars, indented rebars or, later on, ribbed rebars came into the market, the latter being the type of deformed bar most commonly adopted since the 1960/70s. When ribbed rebars became widely used, several research studies started worldwide for better understanding the interaction between ribs and the surrounding concrete. Researchers evidenced the development of micro-cracks (due to the wedge action of the ribs) towards the external face of the structural element. If confinement is provided by the concrete cover, by transverse reinforcement or by an external transverse pressure, the full-anchorage capacity is guaranteed and a pull-out failure occurs, with crushing of concrete between the ribs. On the contrary, with lesser confining action, a splitting failure of bond occurs; the latter may provoke a brittle failure of the lap splice or, in some cases, of anchorages. However, after many years of research studies on bond-related topics, there are still several open issues. In fact, new materials entered into the market, as concrete with recycled aggregates or fibre reinforced concrete; the latter, having a kind of distributed reinforcement into the matrix (the fibres), provides a better confinement to the wedge action of the ribs. In addition, concrete and steel strength continuously increased over the years, causing changes in the bond behavior due to differences in mechanical properties of materials but also to the different concrete composition at the interface with the steel rebar causing a different bond behavior. Moreover, the lower water/cement ratio of these high-strength concrete makes the bleeding phenomena less evident, changing the concrete porosity in the upper layers of the structural element and thus making the current casting position parameters no-longer reliable. Finally, concrete with recycled aggregates are becoming more important in a market that is looking forward to a circular economy. As such, all the experimental results and database that allowed the calibration of bond rules now present in building codes for conventional concrete, may be not be representative of these new types of materials nowadays adopted in practice. Furthermore, after more than 50 years of service life, structural elements may not satisfy the current safety requirements for several reasons, including material degradation (with particular reference to steel corrosion) or increased loads, by also considering the seismic actions that were non considered by building codes at the time of the original design. The structural assessment of existing structures requires proper conceptual models and new approaches for evaluating the reliability of existing structures by also considering the remaining expected service life. In addition, specific rules for older materials, as plain smooth bars, should be revised for a better assessment of old structures. Last, but not least, interventions in existing structures may require new technologies now available such as post-installed rebars. While many advances have been achieved, there remain areas where a better understanding of bond and its mechanisms are required, and where further work is required to incorporate this understanding into safe and economic rules to guide construction and maintenance of existing infrastructures. These aspects were widely discussed within the technical community, particularly in the fib Task Group 2.5 and in the ACI 408 Committee dealing with bond and anchorage issues. Furthermore, special opportunities for discussing bond developments were represented by the International Conferences on ‘Bond in Concrete’ held each decade since 1982 as well as by joint workshops organized by fib TG2.5 and ACI 408. Within this technical collaboration, this Bulletin was conceived, and, thus, it collects selected papers presented at the joint fib-ACI Convention Session on Bond in Concrete held in Detroit (USA) in 2017. The bulletin is based on four main Sections concerning: - General aspects of bond - Anchorages and laps of bars and prestressing tendons - Bond under severe conditions - Degradation of bond for corrosion - Bond in new types of concrete The main aim of the Bulletin is to shed some new lights on the advances in understanding and application of bond related issues achieved over the last few years, and identify the challenges and priorities to be addressed in the next years. Another important aspect of the bulletin is to provide practical information from research findings.

Guidelines for Submerged Floating Tube Bridges

Guidelines for Submerged Floating Tube Bridges
Author: FIB – International Federation for Structural Concrete
Publisher: FIB - International Federation for Structural Concrete
Total Pages: 131
Release: 2020-10-01
Genre: Technology & Engineering
ISBN: 2883941432

This bulletin is a guidelines document for “Submerged Floating Tube Bridges”, that represents an innovation in Marine Concrete Structures. This theme is considered important for Commission 1 since in the future several applications are forecast in marine environments. Submerged Floating Tube Bridges are a solution that can be proposed to solve different problems in passing water constrains as lakes and fiords, reducing the impact and allowing several economic advantages. The guidelines certainly will boost the application of Submerged Floating Tube Bridges since the document is useful not only for designers but also for construction companies, owners and public administrations. As guidelines, the bulletin gives wide information on the design, construction and management of these structures, allowing all the users to be confident in promoting the use of Submerged Floating Tube Bridges.

Simulation of Electrochemical Processes II

Simulation of Electrochemical Processes II
Author: V.G. DeGiorgi
Publisher: WIT Press
Total Pages: 369
Release: 2007-04-10
Genre: Technology & Engineering
ISBN: 1845640713

This book contains papers presented at the Second International Conference in this successful series, which presents and discusses the state-of-the-art on the computer simulation of corrosion, electrochemical processes and the electrical and electromagnetic fields associated with them.Modern industry applies a wide range of electrochemical processes to protect against corrosion, provide surface treatments and to manufacture products. This book focuses on the computer modelling of these industrial processes and techniques by examining the developments of computational models and their application in practice.Featured topics include: Cathodic Protection Systems; Modelling Methodologies; Electrodeposition and Electroforming; Modelling of Coatings; Modelling Stress Corrosion, Cracking and Corrosion Fatigue; Modelling and Corrosion of Surface Coatings; Interference and Signature Control; Anodic Protection; Electrocoating and Plating; Optimisation of Control Systems; Detection and Monitoring of Corrosion; Measurement Techniques; Fuel on Photovoltaic Cells; Electrolysis Reactors; Comparison of Experimental Measurements and Computer results, Case Studies.

Structural Concrete, Volume 3

Structural Concrete, Volume 3
Author: fib Fédération internationale du béton
Publisher: fib Fédération internationale du béton
Total Pages: 391
Release: 2010
Genre: Technology & Engineering
ISBN: 2883940932

The second edition of the Structural Concrete Textbook is an extensive revision that reflects advances in knowledge and technology over the past decade. It was prepared in the intermediate period from the CEP-FIP Model Code 1990 (MC90) tofib Model Code 2010 (MC2010), and as such incorporates a significant amount of information that has been already finalized for MC2010, while keeping some material from MC90 that was not yet modified considerably. The objective of the Textbook is to give detailed information on a wide range of concrete engineering from selection of appropriate structural system and also materials, through design and execution and finally behaviour in use. The revised fib Structural Concrete Textbook covers the following main topics: phases of design process, conceptual design, short and long term properties of conventional concrete (including creep, shrinkage, fatigue and temperature influences), special types of concretes (such as self compacting concrete, architectural concrete, fibre reinforced concrete, high and ultra high performance concrete), properties of reinforcing and prestressing materials, bond, tension stiffening, moment-curvature, confining effect, dowel action, aggregate interlock; structural analysis (with or without time dependent effects), definition of limit states, control of cracking and deformations, design for moment, shear or torsion, buckling, fatigue, anchorages, splices, detailing; design for durability (including service life design aspects, deterioration mechanisms, modelling of deterioration mechanisms, environmental influences, influences of design and execution on durability); fire design (including changes in material and structural properties, spalling, degree of deterioration), member design (linear members and slabs with reinforcement layout, deep beams); management, assessment, maintenance, repair (including, conservation strategies, risk management, types of interventions) as well as aspects of execution (quality assurance), formwork and curing. The updated Textbook provides the basics of material and structural behaviour and the fundamental knowledge needed for the design, assessment or retrofitting of concrete structures. It will be essential reading material for graduate students in the field of structural concrete, and also assist designers and consultants in understanding the background to the rules they apply in their practice. Furthermore, it should prove particularly valuable to users of the new editions of Eurocode 2 for concrete buildings, bridges and container structures, which are based only partly on MC90 and partly on more recent knowledge which was not included in the 1999 edition of the Textbook.