Friction Stir Welding Fsw
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Author | : Daniela Lohwasser |
Publisher | : Elsevier |
Total Pages | : 437 |
Release | : 2009-12-18 |
Genre | : Technology & Engineering |
ISBN | : 1845697715 |
Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance
Author | : Mukuna Patrick Mubiayi |
Publisher | : Springer |
Total Pages | : 216 |
Release | : 2018-06-14 |
Genre | : Technology & Engineering |
ISBN | : 3319927507 |
This book provides an overview of friction stir welding and friction stir spot welding with a focus on aluminium to aluminium and aluminium to copper. It also discusses experimental results for friction stir spot welding between aluminium and copper, offering a good foundation for researchers wishing to conduct more investigations on FSSW Al/Cu. Presenting full methodologies for manufacturing and case studies on FSSW Al/Cu, which can be duplicated and used for industrial purposes, it also provides a starting point for researchers and experts in the field to investigate the FSSW process in detail. A variant of the friction stir welding process (FSW), friction stir spot welding (FSSW) is a relatively new joining technique and has been used in a variety of sectors, such as the automotive and aerospace industries. The book describes the microstructural evolution, chemical and mechanical properties of FSW and FSSW, including a number of case studies.
Author | : Mario Benson |
Publisher | : |
Total Pages | : 0 |
Release | : 2019 |
Genre | : Friction welding |
ISBN | : 9781536153842 |
The opening chapter provides a comprehensive insight into dissimilar materials joined by FSW technology. FSW parameters such as tool design, tool pin offset, rotational speed, welding speed, tool tilt angle and position of workpiece material in the fixture for dissimilar materials are summarized. In the next chapter the author confirms the emission of particles in the nanorange during FSW of the most commonly used aluminium alloys, AA 5083 and AA 6082, which are originated from the aluminium alloy itself, due to friction of the welding tool against the workpiece. In the closing chapter, feasibility to join 2.5 mm thick AA5052 aluminium alloy and 1.4 mm thick high strength steel, DP590, by conventional FSW process (FSW) and TIG-assisted HFSW process (HFSW) is studied through couple experimental and numerical analysis. A comparative study in joining of dissimilar materials by conventional FSW and HFSW processes is performed to realize the effect of different welding parameters on the growth of IMC layer thickness.
Author | : M.-K. Besharati-Givi |
Publisher | : Elsevier |
Total Pages | : 827 |
Release | : 2014-12-08 |
Genre | : Technology & Engineering |
ISBN | : 0857094556 |
Friction-stir welding (FSW) is a solid-state joining process primarily used on aluminum, and is also widely used for joining dissimilar metals such as aluminum, magnesium, copper and ferrous alloys. Recently, a friction-stir processing (FSP) technique based on FSW has been used for microstructural modifications, the homogenized and refined microstructure along with the reduced porosity resulting in improved mechanical properties. Advances in friction-stir welding and processing deals with the processes involved in different metals and polymers, including their microstructural and mechanical properties, wear and corrosion behavior, heat flow, and simulation. The book is structured into ten chapters, covering applications of the technology; tool and welding design; material and heat flow; microstructural evolution; mechanical properties; corrosion behavior and wear properties. Later chapters cover mechanical alloying and FSP as a welding and casting repair technique; optimization and simulation of artificial neural networks; and FSW and FSP of polymers. - Provides studies of the microstructural, mechanical, corrosion and wear properties of friction-stir welded and processed materials - Considers heat generation, heat flow and material flow - Covers simulation of FSW/FSP and use of artificial neural network in FSW/FSP
Author | : Michael J. Troughton |
Publisher | : William Andrew |
Total Pages | : 615 |
Release | : 2008-10-17 |
Genre | : Technology & Engineering |
ISBN | : 0815519761 |
The new edition of this bestselling reference provides fully updated and detailed descriptions of plastics joining processes, plus an extensive compilation of data on joining specific materials. The volume is divided into two main parts: processes and materials. The processing section has 18 chapters, each explaining a different joining technique. The materials section has joining information for 25 generic polymer families. Both sections contain data organized according to the joining methods used for that material. - A significant and extensive update from experts at The Welding Institute - A systematic approach to discussing each joining method including: process, advantages and disadvantages, applications, materials, equipment, joint design, and welding parameters - Includes international suppliers' directory and glossary of key joining terms - Includes new techniques such as flash free welding and friction stir welding - Covers thermoplastics, thermosets, elastomers, and rubbers.
Author | : Nilesh Kulkarni |
Publisher | : Butterworth-Heinemann |
Total Pages | : 59 |
Release | : 2013-11-20 |
Genre | : Technology & Engineering |
ISBN | : 012800732X |
This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. - Reviews magnitude of residual stresses in various metals and alloys - Discusses mitigation strategies for residual stresses during friction stir welding - Covers fundamental origin of residual stresses and distortion
Author | : Rajiv S. Mishra |
Publisher | : John Wiley & Sons |
Total Pages | : 450 |
Release | : 2011-04-12 |
Genre | : Technology & Engineering |
ISBN | : 1118062280 |
Friction stir welding has seen significant growth in both technology implementation and scientific exploration. This book covers all aspects of friction stir welding and processing, from fundamentals to design and applications. It also includes an update on the current research issues in the field of friction stir welding and a guide for further research.
Author | : Rajiv S. Mishra |
Publisher | : ASM International |
Total Pages | : 360 |
Release | : 2007-01-01 |
Genre | : Technology & Engineering |
ISBN | : 1615030972 |
This book covers the rapidly growing area of friction stir welding. It also addresses the use of the technology for other types of materials processing, including superplastic forming, casting modification, and surface treatments. The book has been prepared to serve as the first general reference on friction stir technology,. Information is provided on tools, machines, process modeling, material flow, microstructural development and properties. Materials addressed include aluminum alloys, titanium alloys, steels, nickel-base alloys, and copper alloys. The chapters have been written by the leading experts in this field, representing leading industrial companies and university and government research insititutions.
Author | : Rajiv Mishra |
Publisher | : Springer |
Total Pages | : 356 |
Release | : 2016-12-01 |
Genre | : Technology & Engineering |
ISBN | : 3319481088 |
This collection focuses on all aspects of science and technology related to friction stir welding and processing.
Author | : Nilesh Kulkarni |
Publisher | : Butterworth-Heinemann |
Total Pages | : 135 |
Release | : 2015-03-05 |
Genre | : Technology & Engineering |
ISBN | : 0128026219 |
This book will summarize research work carried out so far on dissimilar metallic material welding using friction stir welding (FSW). Joining of dissimilar alloys and materials are needed in many engineering systems and is considered quite challenging. Research in this area has shown significant benefit in terms of ease of processing, material mixing, and superior mechanical properties such as joint efficiencies. A summary of these results will be discussed along with potential guidelines for designers. - Explains solid phase process and distortion of work piece - Addresses dimensional stability and repeatability - Addresses joint strength - Covers metallurgical properties in the joint area - Covers fine microstructure - Introduces improved materials use (e.g., joining different thicknesses) - Covers decreased fuel consumption in light weight aircraft - Addresses automotive and ship applications