The primary function of an epoxy coating is to act as a barrier to prevent corrosion-causing chloride ions and oxygen from reaching steel surfaces. For more than a decade, epoxy-coated reinforcing steel has generally been effective in reducing or preventing chloride-induced corrosion in bridges and other concrete structures. Recently, however, instances of corrosion problems or premature failures in Florida, Oregon and New York have focussed attention on the product and its quality. This report was initiated as a result of the questions raised by these failures. In the first section of the report, a state of the art review of epoxy-coated reinforced steel is presented. It details the research performed on epoxy coating, and the results of this research both in the lab and in the field. As well, the authors highlight several areas to be considered for future investigation. The second section examines the fundamentals of epoxy, and the coating process. It provides an overview of the theory, technology, testing and practice as these presently exist for fusion bonded epoxy coatings on steels. The significance of the tests available for use on epoxy-coated rebars and epoxy-coated pipe is described. The report contains numerous figures.