Failure Of Plastics And Rubber Products
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Author | : D. Wright |
Publisher | : iSmithers Rapra Publishing |
Total Pages | : 412 |
Release | : 2001-06 |
Genre | : Science |
ISBN | : 185957517X |
Plastics and rubbers together make up the most adaptable and varied class of materials available to product designers. They may be transparent or opaque, rigid or flexible, lightweight, insulating, and weatherproof. They are used in almost every industry, and in every part of the home. Applications range from the humble hot water bottle to the sheathing on a high voltage cable, and from a simple scrubbing brush to a tank for storing hydrochloric acid. Products may be disposable (e.g. packaging goods) or intended to last for decades, such as a buried sewage pipe. However, it is this very diversity which makes materials selection so difficult, and appropriate design so important. Indeed the one thing that all these particular products have in common is their presence in this book of failures. Failures due to degradation may result from exposure to the weather or an aggressive operating environment. Alternatively they may be caused by the introduction of an external agent unforeseen by the product designer. They may be rapid or very slow, and they may result from a combination of factors. In this book Dr. Wright describes the following mechanisms of polymer degradation, and then illustrates each failure mechanism with a number of case studies: Thermo-oxidation, Photo-oxidation, Degradation due to ionising radiation, Chemical attack, Environmental stress cracking, Other miscellaneous effects, including treeing, electrochemical degradation and biodegradation. Many of the case studies are based on Dr. Wrights own experiences whilst working at Rapra. In each case he describes the circumstances of the failure, and discusses both the consequences of the failure and the lessons that may be learned from it. Most of the failed products are familiar to us all, and his style is both readable and informative. Photographs are included where available. The book will be essential reading for designers, engineers, product specifiers and forensic engineers. Materials suppliers and processors will also benefit from the pragmatic analysis and advice it contains. It will also be of value to all students of polymer science and technology, providing an essential insight into the practical application of plastics and rubbers and the potential problems. Finally, it will be of interest to a much broader readership, including anyone who ever wondered why things break, and it should become a standard reference work in all technical libraries. This book was written with the support of the UK Department of Trade and Industry. It is intended to raise awareness of the causes and consequences of polymer product failures, in order to reduce the future incidences of such failures, and their considerable costs to industry
Author | : Michael D. Hayes |
Publisher | : William Andrew |
Total Pages | : 253 |
Release | : 2015-05-08 |
Genre | : Technology & Engineering |
ISBN | : 0323297994 |
Fractography in Failure Analysis of Polymers provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. Case studies are included for a wide range of polymer types, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. - Presents a comprehensive guide to applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions
Author | : John Scheirs |
Publisher | : John Wiley & Sons |
Total Pages | : 812 |
Release | : 2000-10-03 |
Genre | : Technology & Engineering |
ISBN | : 9780471625728 |
Ein Praxisleitfaden der Polymeranalyse für alle, die sich in Polymerlabors mit Analytik, Qualitätskontrolle oder Produktentwicklung beschäftigen. Der Autor erläutert, aus seinem umfangreichen Erfahrungsschatz, welche Probleme in welchen Situationen auftreten können. Viele Fallstudien helfen bei der Anwendung der Erkenntnisse im Laboralltag. Mit einer umfangreichen Datensammlung zu physikalischen Eigenschaften von Polymeren! (07/00)
Author | : Roger P. Brown |
Publisher | : iSmithers Rapra Publishing |
Total Pages | : 118 |
Release | : 2002 |
Genre | : Science |
ISBN | : 1859573304 |
Rubber components are used in many demanding applications, from tyres and seals to gloves and medical devices, and failure can be catastrophic. This review of Rubber Product Failure outlines and illustrates the common causes of failure, while addressing ways of avoiding it. There has been increasing pressure to improve performance so that rubbers can be used at higher temperatures and in harsher environments. For example, the under-the-bonnet temperature has increased in some vehicles and new medical devices require longer lifetimes in potentially degrading biological fluids. The expectations of tyre performance in particular are increasing, and retreads have been in the spotlight for failures. The definition of failure depends on the application. For example, a racing car engine seal that lasts for one race may be acceptable, but in a normal car a life span of 10 years is more reasonable. If appearance is critical as in surface coatings and paints, then discolouration is failure, whilst in seals leakage is not acceptable. Each rubber product must be fit for the use specified by the consumer. Failure analysis is critical to product improvement. the cause of the problem can be much harder to find. It can range from a design fault to poor material selection, to processing problems, to manufacturing errors such as poor dimensional tolerances, to poor installation, product abuse and unexpected service conditions. The rubber technologist must become a detective, gathering evidence, understanding the material type and using deductive reasoning. Testing and analysis of failed materials and components add to the information available for failure analysis. For example, stored aged tyres appeared superficially to be alright for use, but on drum testing small cracks grew more quickly than in new tyres leading to rapid failure in service. Quality control procedures such as product inspection, testing and material quality checks can help to reach 100 percent reliability. In critical applications such as electricians' gloves for high voltage working, gloves are inspected before each use, while engine seals may be routinely replaced before the expected lifetime to avoid problems. in the literature is not high. However, several reviews have been written on specific products and references can be found at the end of this review. Around 400 abstracts from papers in the Polymer Library are included with an index. Subjects covered include tyre wear and failure, seals, engine components, rubber bonding failure, rubber failure due to chloramine in water, tank treads, gloves and condoms, medical devices and EPDM roofing membranes.
Author | : Michael D. Hayes |
Publisher | : Elsevier |
Total Pages | : 436 |
Release | : 2024-01-12 |
Genre | : Technology & Engineering |
ISBN | : 0443190046 |
Fractography in Failure Analysis of Polymers, Second Edition, provides a practical guide to the science of fractography and its application in the failure analysis of plastic components. In addition to a brief background on the theory of fractography, the authors discuss the various fractographic tools and techniques used to identify key fracture characteristics. The Second Edition includes additional material related to polymer life prediction testing and analysis. Case studies have been expanded, including a wide range of polymer types, new technologies, applications, and failure modes, as well as best practice guidelines enabling engineers to apply these lessons to their own work. Detailed images and their appropriate context are presented for reference in failure investigations. This text is vital for engineers who must determine the root causes of failure when it occurs, helping them further study the ramifications of product liability claims, environmental concerns, and brand image. This is also a valuable resource for all plastics professionals, including manufacturers, product designers, and consultants, forensic investigators, as well as educators in materials science. - Presents comprehensive coverage of applied fractography, enabling improved reliability and longevity of plastic parts and products - Includes case studies that demonstrate material selection decisions and how to reduce failure rates - Provides best practices on how to analyze the cause of material failures, along with guidelines on improving design and manufacturing decisions
Author | : Peter Rhys Lewis |
Publisher | : Woodhead Publishing |
Total Pages | : 430 |
Release | : 2016-06-09 |
Genre | : Technology & Engineering |
ISBN | : 0081007280 |
Forensic Polymer Engineering: Why Polymer Products Fail in Service, Second Edition presents and explains the latest forensic engineering techniques used in the investigation of failed polymer materials that are illustrated with a very large number of detailed case studies which show the different types of failure and the forensic engineering techniques used in their investigation. In this updated edition, new case studies have been added to include patent disputes and failed products such as spiral wound wall storage tanks, lithium battery explosions, water bottle failures, and breast implant failures (such as the PIP scandal). New images demonstrating failure have been included, and images from the previous edition are reproduced in color and enhanced with additional explanatory detail. With a dedicated focus on polymeric materials, the book includes details on the experimental techniques that are used to characterize the materials, particularly in cases of failure. Finally, the book has information on the fabrication of polymer devices, as manufacturing flaws often play a role in failure. - Demonstrates the latest forensic engineering techniques used in the investigation of failed polymer components - Presents detailed case studies that illustrate different types of failure in polymer components, fittings, and medical devices - Examines the role of manufacturing in product failure with an overview of faults recognized in methods, design, and material selection - Provides an integrated approach to polymer failures that covers everything from basic materials properties, through to the experimental techniques required to study them
Author | : Anatole A. Klyosov |
Publisher | : John Wiley & Sons |
Total Pages | : 744 |
Release | : 2007-08-31 |
Genre | : Technology & Engineering |
ISBN | : 0470148918 |
A comprehensive, practical guide to wood-plastic composites and their properties This is the first book that presents an overview of the main principles underlying the composition of wood-plastic composite (WPC) materials and their performance in the real world. Focusing on the characteristics of WPC materials rather than their manufacture, this guide bridges the gap between laboratory-based research and testing and the properties WPC materials exhibit when they're used in decks, railing systems, fences, and other common applications. Complete with practical examples and case studies, this guide: Describes compositions of WPC materials, including thermoplastics, cellulose fiber, minerals, additives, and their properties Covers mechanical properties, microbial resistance, water absorption, flammability, slip resistance, thermal expansion-contraction, sensitivity to oxidation and solar radiation, and rheological properties of hot melts of WPC Covers subjects that determine esthetics, properties, performance, and durability of wood-plastic composite products Includes comparisons of different ASTM methods and procedures that apply to specific properties This is a comprehensive, hands-on reference for scientists, engineers, and researchers working with wood-plastic composites in plastics and polymers, materials science, microbiology, rheology, plastic technology, and chemical engineering, as well as an outstanding text for graduate students in these disciplines. It's also an excellent resource for suppliers and WPC manufacturers, and an accessible guide for developers, homebuilders, and landscape architects who want to know more about wood-plastic composites and their performance in the real world.
Author | : Mahmoud M. El-Halwagi |
Publisher | : CRC Press |
Total Pages | : 1130 |
Release | : 2009-06-05 |
Genre | : Science |
ISBN | : 1439809135 |
An examination of systematic techniques for the design of sustainable processes and products, this book covers reducing energy consumption, preventing pollution, developing new pathways for biofuels, and producing environmentally friendly and high-quality products. It discusses innovative design approaches and technological pathways that impact ene
Author | : Saikat Das Gupta |
Publisher | : CRC Press |
Total Pages | : 360 |
Release | : 2013-09-19 |
Genre | : Technology & Engineering |
ISBN | : 0849373166 |
Reverse engineering is widely practiced in the rubber industry. Companies routinely analyze competitors’ products to gather information about specifications or compositions. In a competitive market, introducing new products with better features and at a faster pace is critical for any manufacturer. Reverse Engineering of Rubber Products: Concepts, Tools, and Techniques explains the principles and science behind rubber formulation development by reverse engineering methods. The book describes the tools and analytical techniques used to discover which materials and processes were used to produce a particular vulcanized rubber compound from a combination of raw rubber, chemicals, and pigments. A Compendium of Chemical, Analytical, and Physical Test Methods Organized into five chapters, the book first reviews the construction of compounding ingredients and formulations, from elastomers, fillers, and protective agents to vulcanizing chemicals and processing aids. It then discusses chemical and analytical methods, including infrared spectroscopy, thermal analysis, chromatography, and microscopy. It also examines physical test methods for visco-elastic behavior, heat aging, hardness, and other features. A chapter presents important reverse engineering concepts. In addition, the book includes a wide variety of case studies of formula reconstruction, covering large products such as tires and belts as well as smaller products like seals and hoses. Get Practical Insights on Reverse Engineering from the Book’s Case Studies Combining scientific principles and practical advice, this book brings together helpful insights on reverse engineering in the rubber industry. It is an invaluable reference for scientists, engineers, and researchers who want to produce comparative benchmark information, discover formulations used throughout the industry, improve product performance, and shorten the product development cycle.
Author | : R. Brown |
Publisher | : iSmithers Rapra Publishing |
Total Pages | : 196 |
Release | : 2002 |
Genre | : Science |
ISBN | : 9781859575024 |
After price and delivery time, the most frequently asked question about a product is 'How long will it last?' Lifetime expectancy is often many years, the service conditions may be complex, and there is a scarcity of definitive data on durability. The situation is complicated by the fact that there are a vast number of degradation agents, service conditions, properties of importance and different plastics. There are many inherent difficulties in designing durability tests. In many cases, the time scale involved is such that accelerated test conditions are essential. Whilst large amounts of durability data are generated by accelerated methods, much of it is only useful for quality control purposes and relatively little has been validated as being realistically capable of representing service. Most assessments of the lifetime of plastics are made by considering some measure of performance, such as impact strength, and specifying some lower limit for the property, which is taken as the end point. Lifetime is not necessarily measured in time. For example, for some products it will be thought of as the number of cycles of use. The object of this publication is to provide practical guidance on assessing the useful service life of plastics. It describes test procedures and extrapolation techniques together with the inherent limitations and problems. The Guide aims to make available the wealth of information that can be applied to help maximise the effectiveness of a durability-testing programme. This guide seeks to be comprehensive but concentrates on the most common environmental effects causing degradation. The test procedures used are outlined and the relevant textbooks and international standards are well referenced. Examples of lifetime testing studies are cited. The Practical Guide will be useful for anyone responsible for designing, manufacturing or testing plastic components. It will also be of benefit to suppliers and users of end products, as assessment of useful lifetime is critical to the economics and safety aspects of any component. Key features Test methods outlined Accelerated testing discussed Prediction methods described Standards cited Key sources of information listed