Structural and Failure Mechanics of Sandwich Composites

Structural and Failure Mechanics of Sandwich Composites
Author: L.A. Carlsson
Publisher: Springer Science & Business Media
Total Pages: 392
Release: 2011-04-26
Genre: Science
ISBN: 1402032250

"Structural and Failure Mechanics of Sandwich Composites" by Leif A. Carlsson and George A. Kardomateas focuses on some important deformation and failure modes of sandwich panels such as global buckling, wrinkling and local instabilities, and face/core debonding. The book also provides the mechanics background necessary for understanding deformation and failure mechanisms in sandwich panels and the response of sandwich structural parts to a variety of loadings. Specifically, first-order and high-order sandwich panel theories, and three-dimensional elasticity solutions for the structural behavior outlined in some detail. Elasticity analysis can serve as a benchmark for judging the accuracy of simplified sandwich plate, shell and beam theories. Furthermore, the book reviews test methods developed for the characterization of the constituent face and core materials, and sandwich beams and plates. The characterization of face/core debonding is a major topic of this text, and analysis methods based on fracture mechanics are described and applied to several contemporary test specimens. Test methods and results documented in the literature are included and discussed. The book will benefit structural and materials engineers and researchers with the desire to learn more about structural behavior, failure mechanisms, fracture mechanics and damage tolerance of sandwich structures.

Failure in Composites

Failure in Composites
Author: Anthony M. Waas
Publisher: DEStech Publications, Inc
Total Pages: 282
Release: 2013
Genre: Technology & Engineering
ISBN: 1605950882

The fourth volume of the ASC series on advanced composites contains critical information on static and dynamic composite failure and how it is predicted and modeled using novel computational methods and micromechanical analysis.

Analysis of the mechanical response of impact loaded composite sandwich structures with focus on foam core shear failure

Analysis of the mechanical response of impact loaded composite sandwich structures with focus on foam core shear failure
Author: Tim Berend Block
Publisher: Logos Verlag Berlin GmbH
Total Pages: 238
Release: 2014
Genre: Technology & Engineering
ISBN: 3832538534

Sandwich structures are an economically and structurally efficient way of designing large integral composite parts. In the aerospace industry pre-impregnated face sheets and honeycomb core structures can be considered as industry standard while e.g. naval structures and wind turbine blades typically use vacuum infusion technology with polymer foam cores. Application of the less costly infusion technology in the aeronautical industry requires a thorough understanding of the damage tolerance including low velocity impact as a frequent source of damaging events. At low impact energies damage in composite foam core sandwich structures is limited to core crushing and local face sheet delaminations. Higher impact energies may initiate the competing failure modes face sheet rupture and core shear failure depending on impact, geometric and material parameters. Face sheet rupture leads to severe local damage with typically good visibility, while core shear failure leads to cracks and rear face sheet debonding of the foam core with less visibility. This work investigates the low velocity impact response of sandwich structures with carbon fiber reinforced plastic (CFRP) face sheets and a polymeric foam core using experiments at room temperature and at -55° Celsius. An analytically derived failure mode map is presented as a simple tool for design guidelines while the explicit finite element method is applied for a more detailed description of the sandwich impact process. Both models are used to analyze the impact response and describe relevant sensitivity parameters of sandwich structures.

Failure Mechanisms in Polymer Matrix Composites

Failure Mechanisms in Polymer Matrix Composites
Author: Paul Robinson
Publisher: Elsevier
Total Pages: 465
Release: 2012-01-19
Genre: Technology & Engineering
ISBN: 0857095323

Polymer matrix composites are increasingly replacing traditional materials, such as metals, for applications in the aerospace, automotive and marine industries. Because of the relatively recent development of these composites there is extensive on-going research to improve the understanding and modelling of their behaviour – particularly their failure processes. As a consequence there is a strong demand among design engineers for the latest information on this behaviour in order to fully exploit the potential of these materials for a wide range of weight-sensitive applications. Failure mechanisms in polymer matrix composites explores the main types of composite failure and examines their implications in specific applications.Part one discusses various failure mechanisms, including a consideration of manufacturing defects and addressing a variety of loading forms such as impact and the implications for structural integrity. This part also reviews testing techniques and modelling methods for predicting potential failure in composites. Part two investigates the effects of polymer-matrix composite failure in a range of industries including aerospace, automotive and other transport, defence, marine and off-shore applications. Recycling issues and environmental factors affecting the use of composite materials are also considered.With its distinguished editors and international team of expert contributors Failure mechanisms in polymer matrix composites is a valuable reference for designers, scientists and research and development managers working in the increasing range of industries in which composite materials are extensively used. The book will also be a useful guide for academics studying in the composites field. Discusses various failure mechanisms, including manufacturing defects Reviews testing techniques and modelling methods for predicting potential failure Investigates failure in aerospace, automotive, defence, marine and off-shore applications

The Fracture Behavior of Stitched Sandwich Composites

The Fracture Behavior of Stitched Sandwich Composites
Author: Daniel Adam Drake
Publisher:
Total Pages: 13
Release: 2021
Genre:
ISBN:

The purpose of this research is to evaluate the influence of through-the-thickness reinforcements on the fracture behavior of stitched sandwich composites and to develop predictive methodologies to aid in simulating their damage-tolerant capability. Sandwich composites are widely used for their high stiffness-to-weight ratio due to their unique material architecture, which is composed of two rigid, outer facesheets that are bonded to a light-weight internal core. However, sandwich composites are limited by their low interlaminar strengths and can develop core-to-facesheet separation when subjected to low out-of-plane loads. In this study, sandwich composites were manufactured with through-the-thickness reinforcements, or stitches, to act as crack-growth inhibitors and to improve interlaminar properties. Stitch processing parameters, such as the number of stitches per unit area (stitch density) and stitch diameter (linear thread density), have considerable influence on the in-plane and out-of-plane behavior of composite structures. A design of experiments (DoE) approach is used to investigate stitch processing parameters and their interaction on the fracture behavior of stitched sandwich composites. Single cantilevered beam (SCB) tests are performed to estimate the required energy to propagate crack growth, or Mode I fracture energy, during the separation of the facesheet from the core. Additionally, embedded optical fibers within the SCB test articles are used to determine the internal crack front variation. During testing, unique fracture morphologies are obtained and show dependency on stitch processing parameters. Furthermore, embedded optical fibers indicate that the internal crack front is approximately 10% greater than visual edge measurements, which is primarily attributed to Poisson’s effect. The DoE approach is then used to develop a statistically informed response surface model (RSM) to optimize stitch processing parameters based on a maximum predicted fracture energy. Novel analytical formulations are developed for estimating the mode I fracture energy using the J-integral approach. The DoE approach is then used to inform and validate finite element models that simulate the facesheet-to-core separation using a discrete cohesive zone modeling approach. The predicted load and crack growth response show good agreement to experimental measurements and highlights the capability of stitching to arrest delamination in stitched sandwich composites.

Sandwich Composites

Sandwich Composites
Author: Senthilkumar Krishnasamy
Publisher: CRC Press
Total Pages: 400
Release: 2022-01-26
Genre: Science
ISBN: 1000531708

A composite sandwich panel is a hybrid material made up of constituents such as a face sheet, a core, and adhesive film for bonding the face sheet and core together. Advances in materials have provided designers with several choices for developing sandwich structures with advanced functionalities. The selection of a material in the sandwich construction is based on the cost, availability, strength requirements, ease of manufacturing, machinability, and post-manufacturing process requirements. Sandwich Composites: Fabrication and Characterization provides insights into composite sandwich panels based on the material aspects, mechanical properties, defect characterization, and secondary processes after the fabrication, such as drilling and repair. FEATURES Outlines existing fabrication methods and various materials aspects Examines composite sandwich panels made of different face sheets and core materials Covers the response of composite sandwich panels to static and dynamic loads Describes parameters governing the drilling process and repair procedures Discusses the applications of composite sandwich panels in various fields Explores the role of 3D printing in the fabrication of composite sandwich panels Due to the wide scope of the topics covered, this book is suitable for researchers and scholars in the research and development of composite sandwich panels. This book can also be used as a reference by professionals and engineers interested in understanding the factors governing the material properties, material response, and the failure behavior under various mechanical loads.