Development of Non-vacuum and Low-cost Techniques for Cu(In, Ga)(Se, S)2 Thin Film Solar Cell Processing

Development of Non-vacuum and Low-cost Techniques for Cu(In, Ga)(Se, S)2 Thin Film Solar Cell Processing
Author: Christopher J. Hibberd
Publisher:
Total Pages:
Release: 2009
Genre:
ISBN:

Solar photovoltaic modules provide clean electricity from sunlight but will not be able tocompete on an open market until the cost of the electricity they produce is comparable to thatproduced by traditional methods. At present, modules based on crystalline silicon wafer solarcells account for nearly 90% of photovoltaic production capacity. However, it is anticipatedthat the ultimate cost reduction achievable for crystalline silicon solar cell production will besomewhat limited and that thin film solar cells may offer a cheaper alternative in the longterm. The highest energy conversion efficiencies reported for thin film solar cells have beenfor devices based around chalcopyrite Cu(In, Ga)(Se, S)2 photovoltaic absorbers. The most efficient Cu(In, Ga)(Se, S)2 solar cells contain absorber layers deposited by vacuumco-evaporation of the elements. However, the cost of ownership of large area vacuumevaporation technology is high and may be a limiting factor in the cost reductions achievablefor Cu(In, Ga)(Se, S)2 based solar cells. Therefore, many alternative deposition methods areunder investigation. Despite almost thirty companies being in the process of commercialisingthese technologies there is no consensus as to which deposition method will lead to the mostcost effective product. Non-vacuum deposition techniques involving powders and chemical solutions potentiallyoffer significant reductions in the cost of Cu(In, Ga)(Se, S)2 absorber layer deposition ascompared to their vacuum counterparts. A wide range of such approaches has beeninvestigated for thirty years and the gap between the world record Cu(In, Ga)(Se, S)2 solarcell and the best devices containing non-vacuum deposited absorber layers has closedsignificantly in recent years. Nevertheless, no one technique has demonstrated its superiorityand the best results are still achieved with some of the most complex approaches. The work presented here involved the development and investigation of a new process forperforming one of the stages of non-vacuum deposition of Cu(In, Ga)(Se, S)2 absorber layers. The new process incorporates copper into an initial Group III-VI precursor layer, e.g. indiumgallium selenide, through an ion exchange reaction performed in solution. The ion exchangereaction requires only very simple, low-cost equipment and proceeds at temperatures over1000?C lower than required for the evaporation of Cu under vacuum. In the new process, indium (gallium) selenide initial precursor layers are immersed insolutions containing Cu ions. During immersion an exchange reaction occurs and Cu ionsfrom the solution exchange places with Group III ions in the layer. This leads to theformation of an intimately bonded, laterally homogeneous copper selenide? indium (gallium)selenide modified precursor layer with the same morphology as the initial precursor. These modified precursor layers were converted to single phase chalcopyrite CuInSe2 andCu(In, Ga)Se2 by annealing with Se in a tube furnace system. Investigation of the annealingtreatment revealed that a series of phase transformations, beginning at low temperature, leadto chalcopyrite formation. Control of the timing of the Se supply was demonstrated toprevent reactions that were deemed detrimental to the morphology of the resultingchalcopyrite layers. When vacuum evaporated indium (gallium) selenide layers were used asinitial precursors, solar cells produced from the absorber layers exhibited energy conversionefficiencies of up to 4%. While these results are considered promising, the devices werecharacterised by very low open circuit voltages and parallel resistances. Rapid thermal processing was applied to the modified precursor layers in an attempt tofurther improve their conversion into chalcopyrite material. Despite only a small number ofsolar cells being fabricated using rapid thermal processing, improvements in open circuitvoltage of close to 150mV were achieved. However, due to increases in series resistance andreductions in current collection only small increases in solar cell efficiency were recorded. Rapid thermal processing was also used to demonstrate synthesis of single phase CuInS2from modified precursor layers based on non-vacuum deposited indium sulphide. Non-vacuum deposition methods provide many opportunities for the incorporation ofundesirable impurities into the deposited layers. Analysis of the precursor layers developedduring this work revealed that alkali atoms from the complexant used in the ion exchangebaths are incorporated into the precursor layers alongside the Cu. Alkali atoms exhibitpronounced electronic and structural effects on Cu(In, Ga)Se2 layers and are beneficial in lowconcentrations. However, excess alkali atoms are detrimental to Cu(In, Ga)Se2 solar cellperformance and the problems encountered with cells produced here are consistent with theeffects reported in the literature for excess alkali incorporation. It is therefore expected thatfurther improvements in solar cell efficiency might be achieved following reformulation ofthe ion exchange bath chemistry.

Thin Film Solar Cells From Earth Abundant Materials

Thin Film Solar Cells From Earth Abundant Materials
Author: Subba Ramaiah Kodigala
Publisher: Newnes
Total Pages: 197
Release: 2013-11-14
Genre: Technology & Engineering
ISBN: 0123971829

The fundamental concept of the book is to explain how to make thin film solar cells from the abundant solar energy materials by low cost. The proper and optimized growth conditions are very essential while sandwiching thin films to make solar cell otherwise secondary phases play a role to undermine the working function of solar cells. The book illustrates growth and characterization of Cu2ZnSn(S1-xSex)4 thin film absorbers and their solar cells. The fabrication process of absorber layers by either vacuum or non-vacuum process is readily elaborated in the book, which helps for further development of cells. The characterization analyses such as XPS, XRD, SEM, AFM etc., lead to tailor the physical properties of the absorber layers to fit well for the solar cells. The role of secondary phases such as ZnS, Cu2-xS,SnS etc., which are determined by XPS, XRD or Raman, in the absorber layers is promptly discussed. The optical spectroscopy analysis, which finds band gap, optical constants of the films, is mentioned in the book. The electrical properties of the absorbers deal the influence of substrates, growth temperature, impurities, secondary phases etc. The low temperature I-V and C-V measurements of Cu2ZnSn(S1-xSex)4 thin film solar cells are clearly described. The solar cell parameters such as efficiency, fill factor, series resistance, parallel resistance provide handful information to understand the mechanism of physics of thin film solar cells in the book. The band structure, which supports to adjust interface states at the p-n junction of the solar cells is given. On the other hand the role of window layers with the solar cells is discussed. The simulation of theoretical efficiency of Cu2ZnSn(S1-xSex)4 thin film solar cells explains how much efficiency can be experimentally extracted from the cells. - One of the first books exploring how to conduct research on thin film solar cells, including reducing costs - Detailed instructions on conducting research

Solution Processing for Copper Indium Sulfide Solar Cells

Solution Processing for Copper Indium Sulfide Solar Cells
Author: Stephen Thacker Connor
Publisher: Stanford University
Total Pages: 99
Release: 2011
Genre:
ISBN:

In recent years, the field of photovoltaics has become increasingly important due to rising energy demand and climate change. While most solar cells are currently composed of crystalline silicon, devices with thinner films of inorganic absorber materials might allow production at a greater scale due to their lower materials cost. In particular, thin films of CuInS2 are promising solar absorber materials due to their high efficiencies and low required thicknesses. However, the fabrication of thin film solar cells currently requires expensive vacuum techniques. As an alternative, solution-based deposition techniques have been proposed as a route to low-cost and high-throughput electronic device fabrication. I have studied how film growth depends on solutuion deposited precursor film quality, with the goal of producing large grained films of CuInS2 through solution processing. In the first approach, we used solvothermal decomposition of organometallic precursors at moderate temperatures to produce nanoparticles of CuInS2. Thin films of these nanoparticles were cast onto molybdenum coated glass and further processed to create CuInS2 solar cells. We found that performance was dependent on film porosity, grain size, and stoichiometry of the nanoparticles. Films with grain sizes of ~200nm were attained, from which 1.3% efficient solar cells were made. In addition, we showed that this synthesis could be extended to produce CuInS2 nanoparticles with partial substitution of Fe, Zn, and Ga. In the second approach, we synthesized an air-stable hybrid organometallic/nanoparticle ink at room temperature in ambient conditions through a vulcanization reaction. This ink could be coated onto substrates in smooth layers, and further reactive annealing formed large grained CuInS2 films. This process was characterized, and a correlation between residual carbon and grain growth was found. Additionally, the chemical transformation between precursor layers and final sulfide thin film was analyzed, with an emphasis on the difference between sulfurization and selenization. We demonstrated that the sulfurization process was producing morphological defects due to its nucleation limited growth mechanism. However, it was modified to more closely resemble the diffusion limited selenization mechanism, thus producing flat films of CuInS2 with grain sizes of ~500nm.

Key Developments In CuInGaSe2 Thin Film Solar Cell

Key Developments In CuInGaSe2 Thin Film Solar Cell
Author: Daniele Menossi
Publisher: LAP Lambert Academic Publishing
Total Pages: 212
Release: 2014-05-23
Genre:
ISBN: 9783659334498

Nowadays, thin-film solar cells potentially offer a suitable technology for solving the energy production problem with an environmentally friendly method. Besides, thin film technologies show advantages over their bulk-semiconductor counterparts due to their lighter weight, flexible shape and device fabrication schemes and low cost in large-scale industrial production. Although many books currently exist on general concepts of PV materials and devices, few are offering a comprehensive overview of the fast development in thin film Cu(In, Ga)Se2-based solar cells. "Key Developments in CuInGaSe2 Thin Film Solar Cell" would provide an international perspective on the latest research on this topic. It presents a wide range of scientific and technological aspects on basic properties and device physics of high-efficiency CIGS solar cells from the last research frontier point of view. The book was designed for photovoltaic researchers and scientists, students and engineers, with the mission to provide knowledge of the mechanisms, materials, devices, and applications of CIGS-based technology necessary to develop cheaper and cleaner renewable energy in the coming years.

Green Sustainable Process for Chemical and Environmental Engineering and Science

Green Sustainable Process for Chemical and Environmental Engineering and Science
Author: Rajender Boddula
Publisher: Elsevier
Total Pages: 432
Release: 2021-03-18
Genre: Technology & Engineering
ISBN: 0128225564

Green Sustainable Process for Chemical and Environmental Engineering and Science: Solid State Synthetic Methods cover recent advances made in the field of solid-state materials synthesis and its various applications. The book provides a brief introduction to the topic and the fundamental principles governing the various methods. Sustainable techniques and green processes development in solid-state chemistry are also highlighted. This book also provides a comprehensive literature on the industrial application using solid-state materials and solid-state devices. Overall, this book is intended to explore green solid-state techniques, eco-friendly materials involved in organic synthesis and real-time applications. - Provides a broad overview of solid-state chemistry - Outlines an eco-friendly solid-state synthesis of modern nanomaterials, organometallic, coordination compounds and pure organic - Gives a detailed account of solid-state chemistry, fundamentals, concepts, techniques and applications - Deliberates cutting-edge recent advances in industrial technologies involved in energy, environmental, medicinal and organic chemistry fields

Photovoltaics for the 21st Century II

Photovoltaics for the 21st Century II
Author: Electrochemical Society. Energy Technology Division
Publisher: The Electrochemical Society
Total Pages: 444
Release: 2001
Genre: Technology & Engineering
ISBN: 9781566773164

"Presentations of the 'Symposium on Photovoltaics for the 21st Century II' ... part of the 199th Meeting of the Electrochemical Society held in Washington, D.C. in March 2001"--Pref.

Cu(In1-xGax)Se2 Based Thin Film Solar Cells

Cu(In1-xGax)Se2 Based Thin Film Solar Cells
Author: Subba Ramaiah Kodigala
Publisher: Academic Press
Total Pages: 700
Release: 2011-01-03
Genre: Science
ISBN: 0080920322

Cu(In1-xGax)Se2 Based Thin Film Solar Cells provides valuable contents about the fabrication and characterization of chalcopyrite Cu(In1-xGax)Se2 based thin film solar cells and modules. The growth of chalcopyrite Cu(In1-xGax)(S1-ySey)2 absorbers, buffers, window layers, antireflection coatings, and finally metallic grids, which are the sole components of solar cells, is clearly illustrated. The absorber, which contains multiple elements, segregates secondary phases if the growth conditions are not well optimized i.e., the main drawback in the fabrication of solar cells. More importantly the solutions for the growth of thin films are given in detail. The properties of all the individual layers and single crystals including solar cells analyzed by different characterization techniques such as SEM, AFM, XPS, AES, TEM, XRD, optical, photoluminescence, and Raman spectroscopy are explicitly demonstrated. The electrical analyses such as conductivities, Hall mobilities, deep level transient spectroscopy measurements etc., provide a broad picture to understand thin films or single crystals and their solar cells. The book clearly explains the working principle of energy conversion from solar to electrical with basic sciences for the chalcopyrite based thin film solar cells. Also, it demonstrates important criteria on how to enhance efficiency of the solar cells and modules. The effect of environmental factors such as temperature, humidity, aging etc., on the devices is mentioned by citing several examples. - Illustrates a number of growth techniques to prepare thin film layers for solar cells - Discusses characterization techniques such as XRD, TEM, XPS, AFM, SEM, PL, CL, Optical measurements, and Electrical measurements - Includes I-V, C-V measurements illustrations - Provides analysis of solar cell efficiency - Presents current trends in thin film solar cells research and marketing

Fabrication and Characterization of Low Cost Solar Cells based on Earth Abundant Materials for Sustainable Photovoltaics

Fabrication and Characterization of Low Cost Solar Cells based on Earth Abundant Materials for Sustainable Photovoltaics
Author: Mahmoud Abdelfatah
Publisher: Cuvillier Verlag
Total Pages: 130
Release: 2016-07-08
Genre: Technology & Engineering
ISBN: 3736982968

The low cost and low temperature electrochemical deposition technique was employed to grow Cu2O thin films and ZnO:Al thin films were deposited by d.c. magnetron sputtering in order to fabricate solar cells. The potentiostatic and galvanostatic electrodeposition modes were used to deposit the Cu2O thin films. Raman spectra of thin films have shown characteristic frequencies of crystalline Cu2O. The contact between Cu2O and Au is found to be an Ohmic contact. The devices grown by a potentiostatic mode have higher efficiency than those grown by a galvanostatic mode. The optimum thickness of Cu2O thin films as an absorber layer in solar cells. was found to be around 3 µm respect to a high efficiency. Flexible and light weight solar cell was fabricated on plastic substrate.