Development and Evaluation of an Adhesively Bonded Panel-to-panel Joint for a Fiber-reinforced Polymer Bridge Deck System

Development and Evaluation of an Adhesively Bonded Panel-to-panel Joint for a Fiber-reinforced Polymer Bridge Deck System
Author:
Publisher:
Total Pages: 23
Release: 2007
Genre: Bridges
ISBN:

A fiber-reinforced polymer (FRP) composite cellular deck system was used to rehabilitate a historical cast iron thru-truss structure (Hawthorne Street Bridge in Covington, Virginia). The most important characteristic of this application is reduction in self-weight, which raises the live load-carrying capacity of the bridge by replacing the existing concrete deck with an FRP deck. This bridge is designed to an HL-93 load and has a 75-ft clear span with a roadway width of 22 ft. The panel-to-panel connections were accomplished using full width, adhesively (structural urethane adhesive) bonded tongue and groove splices with scarfed edges. To ensure proper construction, serviceability, and strength of the splice, a full-scale two-bay section of the bridge with three adhesively bonded panel-to-panel connections was constructed and tested in the Structures Laboratory at Virginia Tech. Test results showed that no crack initiated in the joints under service load and no significant change in stiffness or strength of the joint occurred after 3,000,000 cycles of fatigue loading. The proposed adhesive bonding technique was installed in the bridge in August 2006.

Composites for Building Assembly

Composites for Building Assembly
Author: Yu Bai
Publisher: Springer Nature
Total Pages: 387
Release: 2023-01-12
Genre: Technology & Engineering
ISBN: 9811942781

This book presents buildings developed using modular assembly approaches based on lightweight and corrosion-resistant fiber reinforced polymer (FRP) composites. Construction methods and the choice of building materials offer great opportunities for more productive and environmentally friendly solutions. This book includes valuable experimental data on large-scale structural components (beams, slabs, amd columns), connections (shear connections, wall stud connections, beam-column connections, column-column connections) and structures (composite floor system, structural sandwich assemblies, and full-scale structural demonstrations), supported with detailed numerical modelling and analytical methods. Largely drawing on the editor’s research over the past ten years with inputs from a number of Ph.D. students, this timely book presents the latest developments in the field. It includes well-designed figures and photographs, analytical formulations supported by data and text, as well as descriptions to i) introduce a series of innovative structural components and connections and their assemblies and ii) illustrate their performance compared to existing solutions and criteria. This book is intended for researchers, graduate students and engineers in fields of the construction and composites industries.

Design and Analysis of Functionally Graded Adhesively Bonded Joints of FRP Composites

Design and Analysis of Functionally Graded Adhesively Bonded Joints of FRP Composites
Author: Sashi Kanta Panigrahi
Publisher: CRC Press
Total Pages: 145
Release: 2022-12-30
Genre: Science
ISBN: 1000806707

This book provides up-to-date information relevant to the analysis and design of adhesively bonded joints made up of fiber-reinforced polymer (FRP) composites using functionally graded adhesive (FGA). Damage behaviors in adhesively bonded joints of laminated FRP composites have been addressed, and joint configurations have been modeled using special finite elements (FEs) and multipoint constraint elements to simulate the contact behavior. Detailed 3D finite element analyses (FEAs) have been presented for different adhesively bonded joint structures along with guidelines for effective design philosophy of adhesively bonded joints in laminated FRP structures using FGA. Features: Provides a thorough and systematic discussion on the functionally graded adhesive and its joints. Discusses analytical modeling and numerical analyses of the joints. Details 3D stress and failure delamination analysis for composite analyses of functionally graded out-of-plane joints under various combinations of loading. Illustrates FE modeling and simulation of interfacial failure and damage propagation in out-of-plane joints. Includes the effect of various gradation function profiles on damage growth driving forces (SERR). This book is aimed at researchers, professionals and graduate students in composites, infrastructure engineering, bonding technology and mechanical/aerospace engineering.

Fiber Reinforced Polymer Bridge Decks

Fiber Reinforced Polymer Bridge Decks
Author: Judy Liu
Publisher: Purdue University Press
Total Pages: 114
Release: 2011-02-15
Genre: Transportation
ISBN: 9781622600069

The overarching goal of this study was to perform a comprehensive evaluation of various issues related to the strength and serviceability of the FRP deck panels that are available in the industry. Specific objectives were to establish critical limit states to be considered in the design of FRP deck panel, to provide performance specifications to designers, and to develop evaluation techniques for the deck panels in service. Two different FRP panels were studied during the research project: a sandwich panel and a pultruded panel. The sandwich panel was initially selected for the rehabilitation case study bridge. However, for a variety of reasons outside of the scope of this study, both the sandwich panel and the initial case study bridge were dropped from consideration. A new case study bridge was selected, and new proposals from FRP deck manufacturers were solicited. At that time, the pultruded deck was selected. Analysis and experimental results related to both FRP deck panels are included in this report, as information from both decks is relevant to the overarching goal of this study. In November 2009, Sugar Creek Bridge became the first bridge in Indiana to be rehabilitated with an FRP bridge deck. An extensive study, including literature review, analysis, and load tests, suggest that the installed deck should perform well, with web buckling as the ultimate failure mode at a factor of safety of 5. Deflection limits, generally an issue with FRP decks, are satisfied with the installed deck. Meanwhile, some combination of acoustic emission methods, infrared thermography and a newly developed traveling truck deflection method show promise for non-destructive evaluation of the deck in-situ and identification of damage such as delamination of the wearing surface or web buckling. However, such methods have shown variability and could be prohibitively labor-intensive. Therefore, further evaluation is needed if such methods are to be pursued.

Field Implementation of Fiber-reinforced Polymer (FRP) Deck Panels

Field Implementation of Fiber-reinforced Polymer (FRP) Deck Panels
Author: Jeffery S. Volz
Publisher:
Total Pages: 74
Release: 2017
Genre: Bridges
ISBN:

Although still in their infancy, fiber-reinforced polymer (FRP) bridges have shown great promise in eliminating corrosion concerns and meeting (or exceeding) FHWA's goal of 100-year life spans for bridges. While FRP bridges are cost-effective in terms of life cycle analyses, the combination of higher first costs and limited state DOT budgets has restricted their use. This research study examined a prototype FRP deck panel that incorporated polyurethane foam in an attempt to reduce the initial costs. The objective of this research was to develop the design methodology and construction details necessary to implement the prototype FRP deck panel on an actual bridge, addressing issues such as panel-to-panel connections, panel-to-girder connections, bridge skew, roadway crown, overlay materials, bridge guardrail attachment, and deck drainage. The full scale, prototype FRP deck panels performed exceptionally during all phases of testing. In general, results of the study indicated that the panels significantly exceeded the code required design forces in all instances. In flexure, shear and bearing, the average failure load exceeded the AASHTO Design Truck factored wheel load by nearly three times. Even more importantly, the panels behaved linearly-elastically through out the full range of loading and possessed significant post-buckling strength. In terms of construction details, the panel-to-panel connection indicated 100% load transfer up to a load of over twice the AASHTO Design Truck factored wheel load and, in fact, the panel failed due to localized bearing prior to any failure of the joint. Furthermore, testing of the guardrail-to-panel connection for the prototype FRP deck panels indicated that without any modifications, the panels satisfy the AASHTO TL-2 guardrail requirements. To attain an AASHTO TL- or TL-4 level, the panels would require localized reinforcement at the guardrail post connection points. In terms of potential overlay materials, epoxy-based polymer concretes offered the greatest bond strengths and thermal compatibility with the FRP deck. Finally, it appears that existing FRP design equations can reasonably predict the response and behavior of the VARTM-manufactured, prototype FRP bridge deck panels. The equations correctly predicted a flexural failure due to local buckling of the compression flange and a bearing failure due to local buckling of the webs beneath the concentrated load.

The Development of Crashworthy Rails for Fiber Reinforced Polymer Honeycomb Bridge Deck System

The Development of Crashworthy Rails for Fiber Reinforced Polymer Honeycomb Bridge Deck System
Author: Moni G. El-Aasar
Publisher:
Total Pages: 21
Release: 2015
Genre: Bridge railings
ISBN:

Fiber reinforced polymer (FRP) honeycomb panels offer an efficient and rapid replacement to concrete decks. The system consists of FRP honeycomb sandwich panels with adequate guardrails. Although FRP bridge deck panels have already been designed and used over the past several years on a number of through truss bridges, they could not be used on steel girder bridges until approved crashworthy bridge railing attachments could be validated. Two systems have been successfully crash tested, one with steel thrie beams/guardrails on steel posts and the other with concrete barriers. Both systems are now ready for use on temporary/detour bridges, or as permanent deck replacement allowing higher live load while keeping the existing steel girders and substructure. The light weight of FRP honeycomb panels (about 75% lighter than concrete) allows heavier truck loads, while keeping the existing girders and substructure without compromising the safety of the public. The roadway can be made wider by increasing the overhangs, thus allowing for wider farm equipment on narrow bridges in rural areas. The replacement of the concrete deck using this system may be completed in a matter of a few days, or even hours, as opposed to several months when using the conventional methods.

Development, Testing, and Analytical Modeling of Fiber-reinforced Polymer Bridge Deck Panels

Development, Testing, and Analytical Modeling of Fiber-reinforced Polymer Bridge Deck Panels
Author: Hesham Tuwair
Publisher:
Total Pages: 314
Release: 2015
Genre: Fiber-reinforced concrete
ISBN:

"A fiber-reinforced, polyurethane foam core was developed, tested, and evaluated as a possible replacement for the costly honeycomb core that is currently used to manufacture fiber-reinforced polymer (FRP) bridge deck panels. Replacing these panels would reduce both initial production costs and construction times while also enhancing structural performance. Experimental, numerical, and analytical investigations were each conducted. Three different polyurethane foam (PU) configurations were used for the inner core during the study's first phase. These configurations consisted of a high-density PU foam (Type 1), a gridwork of thin, interconnecting, glass fiber/resin webs that formed a bidirectional gridwork in-filled with a low-density PU foam (Type 2), and a trapezoidal-shaped, low-density PU foam that utilized E-glass web layers (Type 3). Based on the experimental results of this phase, the Type 3 core was recommended to move forward to the second phase of the study, where a larger-scale version of the Type 3, namely "−mid-scale panels," were tested both statically and dynamically. Analytical models and finite element analysis (FEA) were each conducted during a third phase. Analytical models were used to predict critical facesheet wrinkling that had been observed during phase two. A three-dimensional model using ABAQUS was developed to analyze each panel's behavior. A parametric study considering a wide variety of parameters was also conducted to further evaluate the behavior of the prototype panel. The fourth phase of this research investigated the performance of Type 3 panels under exposure to various environmental conditions to duplicate seasonal effects in Midwestern states. The results gathered from these four phases showed that the proposed Type 3 panel is a cost effective alternative to both honeycomb and reinforced concrete bridge decks."--Abstract, page iv.

Thermosets and Composites

Thermosets and Composites
Author: Michel Biron
Publisher: Elsevier
Total Pages: 547
Release: 2013-11-04
Genre: Technology & Engineering
ISBN: 1455731250

This book bridges the technology and business aspects of thermosets, providing a practical guide designed for engineers working in real-world industrial settings. The author explores the criteria for material selection, provides information on material properties for each family of thermosets, and discusses the various processing options for each material type. He explains advantages and disadvantages of using thermosets and composites in comparison to competing materials and assesses cost aspects, enabling the reader to balance out technical and economic constraints when choosing a thermoset and processing technology for a given application.This second edition contains a new section on composites solutions for practical problems, gathering information on trends contributing to the breakthrough of composites in various sectors. Other new sections on specific crosslinking processes, processing trends, machinery and equipment manufacturers, applications, bio-sourced thermosets and natural fibers, and recycling of thermosets and composites are included. Case studies are provided, illustrating many design and production challenges. Furthermore, new market data and information about health and safety will be added. All data is fully updated throughout, with pricing in USD and EUR, and both ASTM (North American) and European standards.Thermosets and Thermoset Composites, Second Edition is the only book that gives in-depth coverage of a wide range of subject matters and markets, yet in brevity and concision in a single volume, avoiding the need of consulting a series of other specialized books. By providing the knowledge necessary for selecting a fabrication process, thermoset material and methods for determining the all important cost of thermoset parts this new edition is an invaluable decision-making aid and reference work for practitioners in a field with growing importance. Combining materials data, information on processing techniques, and economic aspects, Biron provides a unique end-to-end approach to the selection and use of materials in the plastics industry and related sectors New material on bio-sourced thermosets, natural fibers, and recycling of thermosets Concise and easy-to-use source of information and decision-making aid