Data-Driven Modeling for Additive Manufacturing of Metals

Data-Driven Modeling for Additive Manufacturing of Metals
Author: National Academies of Sciences, Engineering, and Medicine
Publisher: National Academies Press
Total Pages: 79
Release: 2019-11-09
Genre: Technology & Engineering
ISBN: 0309494206

Additive manufacturing (AM) is the process in which a three-dimensional object is built by adding subsequent layers of materials. AM enables novel material compositions and shapes, often without the need for specialized tooling. This technology has the potential to revolutionize how mechanical parts are created, tested, and certified. However, successful real-time AM design requires the integration of complex systems and often necessitates expertise across domains. Simulation-based design approaches, such as those applied in engineering product design and material design, have the potential to improve AM predictive modeling capabilities, particularly when combined with existing knowledge of the underlying mechanics. These predictive models have the potential to reduce the cost of and time for concept-to-final-product development and can be used to supplement experimental tests. The National Academies convened a workshop on October 24-26, 2018 to discuss the frontiers of mechanistic data-driven modeling for AM of metals. Topics of discussion included measuring and modeling process monitoring and control, developing models to represent microstructure evolution, alloy design, and part suitability, modeling phases of process and machine design, and accelerating product and process qualification and certification. These topics then led to the assessment of short-, immediate-, and long-term challenges in AM. This publication summarizes the presentations and discussions from the workshop.

Large-Scale Inverse Problems and Quantification of Uncertainty

Large-Scale Inverse Problems and Quantification of Uncertainty
Author: Lorenz Biegler
Publisher: John Wiley & Sons
Total Pages: 403
Release: 2011-06-24
Genre: Mathematics
ISBN: 1119957583

This book focuses on computational methods for large-scale statistical inverse problems and provides an introduction to statistical Bayesian and frequentist methodologies. Recent research advances for approximation methods are discussed, along with Kalman filtering methods and optimization-based approaches to solving inverse problems. The aim is to cross-fertilize the perspectives of researchers in the areas of data assimilation, statistics, large-scale optimization, applied and computational mathematics, high performance computing, and cutting-edge applications. The solution to large-scale inverse problems critically depends on methods to reduce computational cost. Recent research approaches tackle this challenge in a variety of different ways. Many of the computational frameworks highlighted in this book build upon state-of-the-art methods for simulation of the forward problem, such as, fast Partial Differential Equation (PDE) solvers, reduced-order models and emulators of the forward problem, stochastic spectral approximations, and ensemble-based approximations, as well as exploiting the machinery for large-scale deterministic optimization through adjoint and other sensitivity analysis methods. Key Features: Brings together the perspectives of researchers in areas of inverse problems and data assimilation. Assesses the current state-of-the-art and identify needs and opportunities for future research. Focuses on the computational methods used to analyze and simulate inverse problems. Written by leading experts of inverse problems and uncertainty quantification. Graduate students and researchers working in statistics, mathematics and engineering will benefit from this book.

Industrial Internet of Things

Industrial Internet of Things
Author: Sabina Jeschke
Publisher: Springer
Total Pages: 714
Release: 2016-10-12
Genre: Technology & Engineering
ISBN: 3319425595

This book develops the core system science needed to enable the development of a complex industrial internet of things/manufacturing cyber-physical systems (IIoT/M-CPS). Gathering contributions from leading experts in the field with years of experience in advancing manufacturing, it fosters a research community committed to advancing research and education in IIoT/M-CPS and to translating applicable science and technology into engineering practice. Presenting the current state of IIoT and the concept of cybermanufacturing, this book is at the nexus of research advances from the engineering and computer and information science domains. Readers will acquire the core system science needed to transform to cybermanufacturing that spans the full spectrum from ideation to physical realization.

Data-Driven Science and Engineering

Data-Driven Science and Engineering
Author: Steven L. Brunton
Publisher: Cambridge University Press
Total Pages: 495
Release: 2019-02-28
Genre: Computers
ISBN: 110838658X

Data-driven discovery is revolutionizing the modeling, prediction, and control of complex systems. This textbook brings together machine learning, engineering mathematics, and mathematical physics to integrate modeling and control of dynamical systems with modern methods in data science. It highlights many of the recent advances in scientific computing that enable data-driven methods to be applied to a diverse range of complex systems, such as turbulence, the brain, climate, epidemiology, finance, robotics, and autonomy. Aimed at advanced undergraduate and beginning graduate students in the engineering and physical sciences, the text presents a range of topics and methods from introductory to state of the art.

Engineering of Additive Manufacturing Features for Data-Driven Solutions

Engineering of Additive Manufacturing Features for Data-Driven Solutions
Author: Mutahar Safdar
Publisher: Springer Nature
Total Pages: 151
Release: 2023-06-01
Genre: Technology & Engineering
ISBN: 3031321545

This book is a comprehensive guide to the latest developments in data-driven additive manufacturing (AM). From data mining and pre-processing to signal processing, computer vision, and more, the book covers all the essential techniques for preparing AM data. Readers willl explore the key physical and synthetic sources of AM data throughout the life cycle of the process and learn about feature engineering techniques, pipelines, and resulting features, as well as their applications at each life cycle phase. With a focus on featurization efforts from reviewed literature, this book offers tabular summaries for major data sources and analyzes feature spaces at the design, process, and structure phases of AM to uncover trends and insights specific to feature engineering techniques. Finally, the book discusses current challenges and future directions, including AI/ML/DL readiness of AM data. Whether you're an expert or newcomer to the field, this book provides a broader summary of the status and future of data-driven AM technology.

Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing

Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing
Author: Wayne King
Publisher: SAE International
Total Pages: 36
Release: 2023-05-15
Genre: Technology & Engineering
ISBN: 1468606174

Success in metal additive manufacturing (AM) relies on the optimization of a large set of process parameters to achieve materials whose properties and performance meet design and safety requirements. Despite continuous improvements in the process over the years, the quality of AM parts remains a major concern for manufacturers. Today, researchers are starting to move from discrete geometry-dependent build parameters to continuously variable or dynamically changing parameters that are geometry- and scan-path aware. This approach has become known as “feedforward control.” Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing discusses the origins of feedforward control, its early implementations in AM, the current state of the art, and a path forward to its broader adoption. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023011

Medial Representations

Medial Representations
Author: Kaleem Siddiqi
Publisher: Springer Science & Business Media
Total Pages: 446
Release: 2008-09-08
Genre: Mathematics
ISBN: 140208658X

The last half century has seen the development of many biological or physical t- ories that have explicitly or implicitly involved medial descriptions of objects and other spatial entities in our world. Simultaneously mathematicians have studied the properties of these skeletal descriptions of shape, and, stimulated by the many areas where medial models are useful, computer scientists and engineers have developed numerous algorithms for computing and using these models. We bring this kno- edge and experience together into this book in order to make medial technology more widely understood and used. The book consists of an introductory chapter, two chapters on the major mat- matical results on medial representations, ?ve chapters on algorithms for extracting medial models from boundary or binary image descriptions of objects, and three chapters on applications in image analysis and other areas of study and design. We hope that this book will serve the science and engineering communities using medial models and will provide learning material for students entering this ?eld. We are fortunate to have recruited many of the world leaders in medial theory, algorithms, and applications to write chapters in this book. We thank them for their signi?cant effort in preparing their contributions. We have edited these chapters and have combined them with the ?ve chapters that we have written to produce an integrated whole.

Data Driven Smart Manufacturing Technologies and Applications

Data Driven Smart Manufacturing Technologies and Applications
Author: Weidong Li
Publisher: Springer Nature
Total Pages: 218
Release: 2021-02-20
Genre: Technology & Engineering
ISBN: 3030668495

This book reports innovative deep learning and big data analytics technologies for smart manufacturing applications. In this book, theoretical foundations, as well as the state-of-the-art and practical implementations for the relevant technologies, are covered. This book details the relevant applied research conducted by the authors in some important manufacturing applications, including intelligent prognosis on manufacturing processes, sustainable manufacturing and human-robot cooperation. Industrial case studies included in this book illustrate the design details of the algorithms and methodologies for the applications, in a bid to provide useful references to readers. Smart manufacturing aims to take advantage of advanced information and artificial intelligent technologies to enable flexibility in physical manufacturing processes to address increasingly dynamic markets. In recent years, the development of innovative deep learning and big data analytics algorithms is dramatic. Meanwhile, the algorithms and technologies have been widely applied to facilitate various manufacturing applications. It is essential to make a timely update on this subject considering its importance and rapid progress. This book offers a valuable resource for researchers in the smart manufacturing communities, as well as practicing engineers and decision makers in industry and all those interested in smart manufacturing and Industry 4.0.

Additive Manufacturing Handbook

Additive Manufacturing Handbook
Author: Adedeji B. Badiru
Publisher: CRC Press
Total Pages: 937
Release: 2017-05-19
Genre: Technology & Engineering
ISBN: 1482264099

Theoretical and practical interests in additive manufacturing (3D printing) are growing rapidly. Engineers and engineering companies now use 3D printing to make prototypes of products before going for full production. In an educational setting faculty, researchers, and students leverage 3D printing to enhance project-related products. Additive Manufacturing Handbook focuses on product design for the defense industry, which affects virtually every other industry. Thus, the handbook provides a wide range of benefits to all segments of business, industry, and government. Manufacturing has undergone a major advancement and technology shift in recent years.