Analysis of process-induced distortions and residual stresses of composite structures

Analysis of process-induced distortions and residual stresses of composite structures
Author: Christian Brauner
Publisher: Logos Verlag Berlin GmbH
Total Pages: 168
Release: 2013
Genre: Science
ISBN: 3832535284

The increased application of composite materials in lightweight structures leads to new integral design of structural parts, using the example of, an integral composite landing flap of an Airbus A320 aircraft. This offers possibilities to simplify the process chain, to decrease manufacturing costs and to have fibre fair structural design. The critical disadvantage of large integral designs is that process-induced deformations are a risk factor during the design phase of the manufacturing process, because rework is not always possible. Especially, the aircraft industry with its demands on high qualities / tolerances and the application of hot curing resin systems, requires knowledge-based methods for virtual process design to avoid time- and effort-consuming iterations. This thesis contributes to the understanding of the mechanism behind process-induced distortions and stresses related to the Resin Transfer Moulding (RTM) manufacturing process. The aim is to comprehend the phenomena, to identify related parameters and to present compensation strategies.

Modeling Methods for Process Induced Distortions of CFRP-Parts produced in the Prepreg-Autoclave-Process

Modeling Methods for Process Induced Distortions of CFRP-Parts produced in the Prepreg-Autoclave-Process
Author: Tim Frerich
Publisher: Logos Verlag Berlin GmbH
Total Pages: 190
Release: 2023-06-20
Genre: Technology & Engineering
ISBN: 3832556435

Process induced distortions are a challenge in the production of high-performance components made of carbon fiber reinforced plastics. In order to prevent the distortions, a prediction is of great utility. For components manufactured in the prepreg autoclave process, which is often used in the aerospace industry, prediction methods are investigated within this work. First, the state of the art is discussed and, based on this, two promising approaches are identified, which are further investigated and implemented: A rapid simulation approach and a complex one, which requires more effort but allows further investigations of the distortions. For the latter approach, new material models and rules of mixture are developed that take into account modern material architectures with interleaf layers. Using these material models, the observed material behavior can be represented more accurately than with material models from the literature. The results obtained by both approaches are compared with experimental results. A good agreement can be shown between the measurements and the simulation.

Numerical prediction of curing and process-induced distortion of composite structures

Numerical prediction of curing and process-induced distortion of composite structures
Author: Bernath, Alexander
Publisher: KIT Scientific Publishing
Total Pages: 294
Release: 2021-10-29
Genre: Technology & Engineering
ISBN: 3731510634

Fiber-reinforced materials offer a huge potential for lightweight design of load-bearing structures. However, high-volume production of such parts is still a challenge in terms of cost efficiency and competitiveness. Numerical process simulation can be used to analyze underlying mechanisms and to find a suitable process design. In this study, the curing process of the resin is investigated with regard to its influence on RTM mold filling and process-induced distortion.

Analysis of Composite Structures

Analysis of Composite Structures
Author: Christian Decolon
Publisher: Elsevier
Total Pages: 351
Release: 2004-07-01
Genre: Technology & Engineering
ISBN: 0080527175

This book provides the basis for calculations of composite structures, using continuum mechanics to facilitate the treatment of more elaborate theories. A composite structure combines traditional materials (such as concrete) with new materials (such as high performance fibres) to explore and develop new structures.The author deals with individual layers in laminate composites, discussing the basic laws that govern mixtures. · Recommended for both student and professional use · A systematic, compact presentation in a single volume· Covers the governing equations of composite beams, plates and structures

Effects of Material and Manufacturing Variations on Dimensionally Stable Composite Structure

Effects of Material and Manufacturing Variations on Dimensionally Stable Composite Structure
Author: Erik Abernathy
Publisher:
Total Pages: 9
Release: 1995
Genre:
ISBN:

Dimensional stability is an important consideration for space structures such as antennas, optical platforms, and support structures. Composites offer the major advantage of tailorable coefficients of thermal expansion (CTE's). Theoretically, zero-CTE composite structures can be designed, but in practice the CTE's deviate from zero due to variations in materials and manufacturing techniques. An analytical technique has been developed to find both the inplane CTE's ([alpha]) and the analogous coefficients of out-of-plane thermal bending and warping (WT). Both the mean values and, more significantly, the standard deviations of these values are computed, based on statistical information about the materials and manufacturing processes used. In the case of laminates designed with zero mean values, these standard deviations are the performance metrics. An extensive experimental program has been carried out to verify the models. In addition to data collected from the literature, both unsymmetric laminates (with non-zero mean thermally induced out-of-plane deformation) and symmetric laminates (which in theory do not deform out of plane, but in practice do, due to manufacturing and material variations) were exposed to varying temperatures and their out-of-plane deformations measured. The analysis was used parametrically to find laminates with both minimized mean values and low standard deviations of the thermal expansion coefficients. The analysis was also used in sensitivity analyses to identify manufacturing factors and material properties that are most important to minimizing thermally induced deformations.

Structural Integrity and Durability of Advanced Composites

Structural Integrity and Durability of Advanced Composites
Author: Peter Beaumont
Publisher: Woodhead Publishing
Total Pages: 873
Release: 2015-05-19
Genre: Technology & Engineering
ISBN: 008100138X

Structural Integrity and Durability of Advanced Composites: Innovative Modelling Methods and Intelligent Design presents scientific and technological research from leading composite materials scientists and engineers that showcase the fundamental issues and practical problems that affect the development and exploitation of large composite structures. As predicting precisely where cracks may develop in materials under stress is an age old mystery in the design and building of large-scale engineering structures, the burden of testing to provide "fracture safe design" is imperative. Readers will learn to transfer key ideas from research and development to both the design engineer and end-user of composite materials. This comprehensive text provides the information users need to understand deformation and fracture phenomena resulting from impact, fatigue, creep, and stress corrosion cracking and how these phenomena can affect reliability, life expectancy, and the durability of structures. Presents scientific and technological research from leading composite materials scientists and engineers that showcase fundamental issues and practical problems Provides the information users need to understand deformation and fracture phenomena resulting from impact, fatigue, creep, and stress corrosion cracking Enables readers to transfer key ideas from research and development to both the design engineer and end-user of composite materials