5s For Operators
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Author | : Hiroyuki Hirano |
Publisher | : CRC Press |
Total Pages | : 104 |
Release | : 1996-03-01 |
Genre | : Business & Economics |
ISBN | : 1040057101 |
Hiroyuki Hirano‘s five pillars of the visual workplace: sort, set in order, shine, standardize and sustain are the most fundamental and often overlooked aspects in continuous improvement initiatives. Together, these concepts form the framework of the 5S System, a set of principles whose simplicity often betrays its powerful impact on the workplace.So much of the 5S System seems like common sense, that it is astonishing how often such seemingly simple practices are absent in manufacturing operations. This is a hands-on book that explains the principles, rationale and implementation details of the 5S System. Easy-to-read and apply, each section of the text is loaded with questions, outlines, summaries, diagrams and illustrations. Most importantly, 5S for Operators provides the foundational knowledge that is essential for implementing not just the 5S System, but overall manufacturing improvements like shorter equipment changeovers, just-in-time inventory, total quality management and total productive maintenance. Since its publication in 1996, 5S for Operators has been and continues to be hugely popular and its popularity is not hard to understand. 5S has proven its worth in one company after another, consistently reducing waste, guaranteeing product quality, ensuring safety and increasing the bottom line. With 5S for Operators, the 5S System can have the same profound effect on your operations.
Author | : Luciana Paulise |
Publisher | : |
Total Pages | : 204 |
Release | : 2020-07-20 |
Genre | : |
ISBN | : |
5S is a method widely used to create a workplace suited for visual control and lean production. While many American companies have it applied only to comply with the minimum requirements of health and safety, trailblazing organizations have uncovered how 5S can change their culture to reduce procrastination and boost productivity. 5S Your Life is a system that helps you practice the self-organization muscle to build an agile, productive and safe workplace. Employees learn to become more engaged, autonomous and innovative in every endeavor, even working from home. After reading 5S Your Life, you will: learn the steps of the 5S method, describe the benefits of a self-organizing culture and the role of the leaders and identify the 12 steps to ensure a sustained implementation.
Author | : David Visco |
Publisher | : CRC Press |
Total Pages | : 104 |
Release | : 2017-08-02 |
Genre | : Business & Economics |
ISBN | : 149871983X |
For decades, 5S practitioners have struggled with exactly how to implement and sustain a 5S program in their workplaces. While there are many books available on the organization methods suggested by 5S, few provide easy-to-understand, step-by-step guidance on how to set up and sustain successful 5S implementations. 5S Made Easy fills this need.Writ
Author | : Chris A. Ortiz |
Publisher | : CRC Press |
Total Pages | : 78 |
Release | : 2015-09-08 |
Genre | : Business & Economics |
ISBN | : 149873037X |
This new book in The LEAN Playbook Series supplies step-by-step guidelines on how to properly implement 5S (Sort, Set in Order, Scrub, Standardize, Sustain) and the visual workplace. This book is ideal for Lean practitioners and facilitators looking for a training tool and a guideline that can be used to facilitate successful 5S kaizen events. This playbook includes color images from actual 5S implementations. In addition to the images, a combination of short paragraphs and bulleted descriptions walk you through each step of effective 5S implementation.
Author | : Productivity Press Development Team |
Publisher | : Routledge |
Total Pages | : 85 |
Release | : 2021-12-24 |
Genre | : Business & Economics |
ISBN | : 135147023X |
Sort, Set in Order, Shine, Standardize, Sustain. Together, these five simple principles form the basis of the 5S System - a powerful front-line tool for simplifying work processes, improving equipment maintenance, ensuring safety and product quality and eliminating waste. 5S is the basis for any on-the-floor improvement activity and the 5S for Operators Learning Package is a fantastic way to bring that knowledge to the shop floor. Thorough, flexible and almost infinitely customizable, the 5S for Operators Learning Package allows your instructor to conduct learning sessions tailored specifically to your organization. That customizability combined with modules specifically designed to encourage workers to become actively involved in the learning process makes for a high-impact learning experience your workforce won't soon forget. Based on the classic manufacturing text 5 Pillars of the Visual Workplace, the 5S for Operators Learning Package brings that knowledge to the shop floor and will prove to be an excellent support in your companies' continuous improvement efforts.
Author | : James Peterson |
Publisher | : CRC Press |
Total Pages | : 35 |
Release | : 1998-02-23 |
Genre | : Business & Economics |
ISBN | : 1000687937 |
The 5s Pocket Guide is designed to enhance awareness of the principles behind the 5s System and identify its impact on improving efficiency and promoting a safe working environment. Using a condensed format, it outlines a disciplined methodology for implementing 5s, organized around a six-step method. The six step method: Planning a course of action Educating the work group Evaluating the work area Initiating the 5S's Measuring the results Maintaining 5S activities The innumerable benefits of the 5s System include shorter cycle times, increased floor space, reduced lead times and training cycles, lowered accident rates, enhanced communication, and less inventory. By employing this handy resource, organizations can more easily build employee awareness of 5s throughout their plants, leading to dramatic improvements in productivity, safety, and profitability.
Author | : Productivity Press Development Team |
Publisher | : Productivity Press |
Total Pages | : |
Release | : 2018-06-28 |
Genre | : |
ISBN | : 9781138438682 |
Overall Equipment Effectiveness (OEE) is a crucial measure in TPM that reports on how well equipment is running. It factors three elements ---the time the machine is actually running, the quantity of products the machine is turning out, and the quantity of good output - into a single combined score. Directly addressing those who are best positioned to track and improve the effectiveness of equipment, OEE for Operatorsdefines basic concepts and then provides a systematic explanation of how OEE should be applied to maximize a piece of equipment's productivity and recognize when its efficiency is being compromised. Features
Author | : JapanInstituteofPlantMaintenance |
Publisher | : Routledge |
Total Pages | : 128 |
Release | : 2017-11-13 |
Genre | : Business & Economics |
ISBN | : 1351447734 |
As distinguished from autonomous maintenance, where the main goal is to restore basic conditions of cleanliness, lubrication, and proper fastening to prevent accelerated deterioration, FEI looks at specific losses or design weaknesses that everyone previously thought they just had to live with. Once your TPM operator teams are progressing with their daily autonomous maintenance activities, you will want to take the next advanced step in TPM training with this book. Key Features: a simple and powerful introduction to P-M Analysis hints for unraveling breakdown analysis numerous ideas for simplifying and shortening setups ideas for eliminating minor stoppages and speed losses basic concepts of building quality into processing real-life examples from a leading Japanese tool company Educate and empower all your workers to support your TPM improvement activities with
Author | : Drew Willis |
Publisher | : CRC Press |
Total Pages | : 126 |
Release | : 2017-07-27 |
Genre | : Business & Economics |
ISBN | : 1498747167 |
Process Implementation Through 5S: Laying the Foundation for Lean explains how to implement standardized work and visual controls through Plan Do Check Adjust (PDCA). The author uses PDCA to outline the book and explains how 5S (Sort, Straighten, Shine, Standardize, and Sustain) and Standardization are not only foundational parts of the PDCA for yo
Author | : Productivity Press Development Team |
Publisher | : Productivity Press |
Total Pages | : 96 |
Release | : 1998-02-27 |
Genre | : Business & Economics |
ISBN | : 9781563271335 |
Are you ready to implement a just-in-time (JIT) manufacturing program but need some help orienting employees to the power of JIT? Here is a concise and practical guide to introduce equipment operators, assembly workers, and other frontline employees to the basic concepts, techniques, and benefits of JIT practices. Like all Shop Floor Series books, Just-in-Time for Operators presents concepts and tools in simple and accessible language. The book includes ample illustrations and examples to explain basic JIT concepts and some of the changes people may encounter in a JIT implementation. Key definitions Elimination of process waste Leveled production, kanban, and standard work U-shaped cells and autonomation JIT support techniques The JIT approach is simple and universal -- it works in companies all over the world. Educating employees ensures their full participation and allows them to share their experiences and ideas more effectively.