Feasibility of Using Railroad Flatcars for Low Volume Road Bridges

Feasibility of Using Railroad Flatcars for Low Volume Road Bridges
Author: Thomas LaMoine Threadgold
Publisher:
Total Pages: 238
Release: 1999
Genre:
ISBN:

It was very difficult to obtain the structural plans of RRFC's and only two additional flatcars were analyzed. The results of these analyses also yielded very low strains and displacements. Taking into account the experiences of other states, the field test and computer analysis of the TCB, and the computer analysis of two additional flatcars, RRFC bridges appear to provide a safe and feasible bridge alternative for low volume roads.

Demonstration Project Using Railroad Flatcars for Low-volume Road Bridges

Demonstration Project Using Railroad Flatcars for Low-volume Road Bridges
Author: Justin Dale Doornink
Publisher:
Total Pages: 406
Release: 2003
Genre:
ISBN:

The use of Railroad Flatcars (RRFCs) as the superstructure on low-volume county bridges has been investigated in a research project conducted by the Bridge Engineering Center at Iowa State University. These bridges enable county engineers to replace old, inadequate county bridge superstructures for less than half the cost and in a shorter construction time than required for a conventional bridge. To illustrate their constructability, adequacy, and economy, two RRFC demonstration bridges were designed, constructed, and tested: one in Buchanan County and the other in Winnebago County. The Buchanan County Bridge (BCB) was constructed as a single span with 56-ft-long flatcars supported at their ends by new, concrete abutments. The use of concrete in the substructure allowed for an integral abutment at one end of the bridge with an expansion joint at the other end. Reinforced concrete beams (serving as longitudinal connections between the three adjacent flatcars) were installed to distribute live loads among the RRFCs. Guardrails and an asphalt milling driving surface completed the bridge. The Winnebago County Bridge (WCB) was constructed using 89-ft-long flatcars. The flatcars were supported by new, steel-capped piers and abutments at the RRFCs' bolsters and ends, resulting in a 66-ft main span and two 10-ft end spans. Due to the RRFC geometry, the longitudinal connections between adjacent RRFCs were inadequate to support significant loads; therefore, transverse, recycled timber planks were utilized to effectively distribute live loads to all three RRFCs. A gravel driving surface was placed on top of the timber planks, and a guardrail system was installed to complete the bridge. Bridge behavior predicted by grillage models for each bridge was validated by strain and deflection data from field tests; it was found that the engineered RRFC bridges have live load stresses significantly below the yield strength of the steel and deflections well below the AASHTO Bridge Design Specification limits. In addition, design recommendations have been developed to simplify live load distribution calculations for the design of the bridges. Based on the results of this research, it has been determined that through proper RRFC selection, construction, and engineering, RRFC bridges are a viable, economic replacement system for low-volume road bridges.

Demonstration Project Using Railroad Flatcars for Low-volume Road Bridges

Demonstration Project Using Railroad Flatcars for Low-volume Road Bridges
Author:
Publisher:
Total Pages: 193
Release: 2003
Genre: Bridges
ISBN:

The use of Railroad Flatcars (RRFCs) as the superstructure on low-volume county bridges has been investigated in a research project conducted by the Bridge Engineering Center (BEC) at Iowa State University. These bridges enable county engineers to replace old, inadequate county bridge superstructures for less than half the cost and in a shorter construction time than required for a conventional bridge. In order to illustrate their constructability, adequacy, and economy, two RRFC demonstration bridges were designed, constructed, and tested: one in Buchanan County and the other in Winnebago County. The Buchanan County Bridge (BCB) was constructed as a single span with 56-ftlong flatcars supported at their ends by new, concrete abutments. The use of concrete in the substructure allowed for an integral abutment at one end of the bridge with an expansion joint at the other end. Reinforced concrete beams serving as longitudinal connections between the three adjacent flatcars were installed to distribute live loads more effectively among the RRFCs. Guardrails and an asphalt milling driving surface completed the bridge. The Winnebago County Bridge (WCB) was constructed from 89-ft-long flatcars. Preliminary calculations determined that they were not adequate to span 89 ft as a simple span. Therefore, the flatcars were supported by new, steel-capped piers and abutments at the RRFC's bolsters and ends, resulting in a 66-ft main span and two 10-ft end spans. Due to the RRFC geometry, the longitudinal flatcar connections between adjacent RRFCs were inadequate to support significant loads, and therefore, transverse, recycled timber planks were utilized to effectively distribute live loads to all three RRFCs. A gravel driving surface was placed on top of the timber planks, and a guardrail system completed the bridge. Bridge behavior predicted by grillage models for each bridge was validated by strain and deflection data from field tests; it was found that the engineered RRFC bridges have live load stresses significantly below the yield strength of the steel and deflections well below the AASHTO Bridge Design Specification limits. To assist in future RRFC bridge projects, RRFC selection criteria were established for visual inspection and selection of structurally adequate RRFCs. In addition, design recommendations have been developed to simplify live load distribution calculations for design of the bridges. Based on the results of this research, it has been determined that through proper RRFC selection, construction, and engineering, RRFC bridges are a viable, economic replacement system for low-volume road bridges.

Field Testing of Railroad Flatcar Bridges on Low-volume Roads

Field Testing of Railroad Flatcar Bridges on Low-volume Roads
Author: Holly Ann Boomsma
Publisher:
Total Pages: 226
Release: 2005
Genre:
ISBN:

The viability of utilizing railroad flatcars (RRFCs) as the superstructure for low-volume road bridges has been investigated in previous research. In this research, the RRFC bridge concept was expanded to investigate additional construction variables, methods to improve performance and reduce cost, as well as refining the previously developed design methodology. These objectives were accomplished by field testing two bridges - one in Buchanan County and one in Winnebago County, Iowa - and examining the data obtained from those tests. Both the Buchanan County Bridge (BCB3) and the Winnebago County Bridge (WCB2) were constructed using three 89-ft RRFCs; the railcars were "trimmed" to meet the span requirements of each site. The BCB3 was 26 ft - 5 1/2 in. wide with a single span of 66 ft - 2 in. The abutments were constructed with five steel piles embedded into the concrete caps; supports at both reinforced concrete abutments restricted only vertical movement. A bolted longitudinal connection was used to join adjacent RRFCs, and a gravel driving surface was added. The WCB2 was 27 ft - 0 in. wide with a main span length of 66 ft - 4 in. and 2 ft - 4 1/2 in. overhangs. The abutments consisted of six steel piles and steel caps with sheetpile backwalls at the end of the overhangs. Supports at the east abutment were welded, while those at the west abutment were restrained only in the vertical direction. Timber planks were added for additional transverse live load distribution, and a gravel diving surface was also installed. The BCB3 and WCB2 were instrumented with deflection and strain transducers and the data collected were used to analyze the bridges' behaviors. For the trucks used in the field tests, measured deflections and strains (stresses) were below AASHTO live load deflection and stress limitations. Since truck weights used in the field tests were below those of design trucks, the deflections and strains (stresses) were theoretically increased to reflect the increased weight. These values were slightly greater than AASHTO deflection and stress limitations. Results from this research verified that RRFC bridges are an economical bridge replacement on low-volume roads if they are correctly engineered.

Field Testing of Railroad Flatcar Bridges

Field Testing of Railroad Flatcar Bridges
Author: Kristine Suzanne Palmer
Publisher:
Total Pages: 246
Release: 2005
Genre:
ISBN:

In a research project conducted by the Bridge Engineering Center at Iowa State University (ISU), the behavior of low-volume bridges composed of two railroad flatcars (RRFCs) was investigated in two previous research projects at ISU. The results of these projects verified that bridges composed of three RRFCs are efficient and economical alternatives for low-volume road bridges. To verify the adequacy of bridges composed of two RRFCs, two bridges were tested: one in Buchanan County, Iowa, and one in Delaware County, Iowa. The Buchanan County Bridge 2 (BCB2), the second Buchanan County RRFC bridge to be tested by ISU, is composed of two 56-ft V-deck RRFCs and spans 54 ft - 0 in. The RRFCs are simply-supported with concrete abutments. A reinforced concrete beam acts as the longitudinal flatcar connection (LFC) and distributes live loads between the RRFCs. The BCB2 has a gravel driving surface and a guardrail system. The Delaware County Bridge (DCB) spans 66 ft - 4 in. and is composed of two 89-ft RRFCs which were each symmetrically cut to 67 ft - 6 in. The RRFCs are supported at their bolsters by a built-up cap beam which is supported by HP piles. The LFC consists of a steel plate welded to the adjacent RRFCs along the length of the connection. The DCB also has a gravel driving surface and a guardrail system. Through the load tests, it was found that bridges designed like the BCB2 have total stresses below the allowable stress of the steel and deflections below the AASHTO bridge design specification limits. In bridges designed like the DCB, the thickness of the gravel driving surface must be limited for the total stresses and deflections to be below the allowable stress of the steel and the AASHTO bridge design specification limits. To assist bridge inspectors, live load distribution factors were developed for use with the AASHTO rating method. Based on the results of this research, it has been determined that with the proper driving surface, bridges composed of two RRFCs are an effective option for low-volume road bridges.

Field Testing of Railroad Flatcar Bridges: Single spans

Field Testing of Railroad Flatcar Bridges: Single spans
Author:
Publisher:
Total Pages:
Release: 2007
Genre: Bridges
ISBN:

Based on the conclusions of IHRB Project TR-444, Demonstration Project Using Railroad Flat Car Bridges for Low Volume Road Bridges, additional research on the use of RRFC bridges was undertaken. This portion of the project investigated the following: Different design and rating procedures, Additional single span configurations plus multiple span configurations, Different mechanisms for connecting adjacent RRFCs and the resulting lateral load distribution factors, Sheet pile abutments, Behavior RRFC's that had been strengthened so that they could be used on existing abutments. A total of eight RRFC bridges were tested (five single span bridges, two two-span bridges, and one three-span bridge). Based on the results of this study a simplified design and rating procedure has been developed for the economical replacement bridge alternative. In Volume 1, this volume, the results from the testing of four single span RRFC bridges are presented, while in Volume 2 the results from the testing of the strengthened single span bridge plus the three multiple span bridges are presented.