Ultrasonic Phased Array Technique for Accurate Flaw Sizing in Dissimilar Metal Welds

Ultrasonic Phased Array Technique for Accurate Flaw Sizing in Dissimilar Metal Welds
Author:
Publisher:
Total Pages: 749
Release: 2005
Genre:
ISBN:

Described is a manual, portable non-destructive technique to determine the through wall height of cracks present in dissimilar metal welds used in the primary coolling systems of pressure water and boiler light water reactors. Current manual methods found in industry have proven not to exhibit the sizing accuracy required by ASME inspection requirement. The technique described demonstrated an accuracy approximately three times that required to ASME Section XI, Appendix 8 qualification.

Through Weld Inspection of Wrought Stainless Steel Piping Using Phased-Array Ultrasonic Probes

Through Weld Inspection of Wrought Stainless Steel Piping Using Phased-Array Ultrasonic Probes
Author: Steven R. Doctor
Publisher:
Total Pages: 5
Release: 2004
Genre:
ISBN:

A study was conducted to assess the ability of phased-array ultrasonic techniques to detect and accurately determine the size of flaws from the far-side of wrought austenitic piping welds. Far-side inspections of these welds are currently performed on a ''best effort'' basis and do not conform to ASME Code Section XI Appendix VIII performance demonstration requirements. For this study, four circumferential welds in 610mm diameter, 36mm thick ASTM A-358, Grade 304 vintage austenitic stainless steel pipe were examined. The welds were fabricated with varied welding parameters; both horizontal and vertical pipe orientations were used, with air and water backing, to simulate field welding conditions. A series of saw cuts, electro-discharge machined (EDM) notches, and implanted fatigue cracks were placed into the heat affected zones of the welds. The saw cuts and notches range in depth from 7.5% to 28.4% through-wall. The implanted cracks ranged in depth from 5% through wall to 64% through wall. The welds were examined with two phased-array probes, a 2.0 MHz transmit-receive longitudinal wave array and a 2.0 MHz transmit-receive shear wave array. These examinations showed that both phased-array transducers were able to detect and accurately length-size, but not depth size, all of the notches and flaws through the welds. The phased-array results were not strongly affected by the different welding techniques used in each weld.

Fundamentals of Ultrasonic Testing

Fundamentals of Ultrasonic Testing
Author: Chunguang Xu
Publisher: CRC Press
Total Pages: 476
Release: 2024-08-01
Genre: Technology & Engineering
ISBN: 1040051804

Focusing on the theory and state-of-the-art technologies of ultrasonic testing (UT), this book examines ultrasonic propagation in solids and its detection applications, and explores the intersection of UT technology with various fields of electromagnetics, optics and physics. UT is one of the most widely used nondestructive testing techniques due to its high performance in terms of detection efficiency and safety. The rapid development of modern industrial products and technologies has created a new challenge and demand for ultrasonic nondestructive testing technology. This book introduces the fundamentals of UT, including sound wave and sound field, interface wave theory and liquid-solid coupled sound field. It then discusses various types of UT methods, ranging from the critically refracted longitudinal wave method to ultrasonic surface wave and ultrasonic guided wave detection methods. Some newly developed UT techniques are also discussed, including phased-array UT, high-frequency UT and non-contact UT. This title will appeal to engineering students and technicians in the field of ultrasonic nondestructive testing.

Defect Sizing Using Non-destructive Ultrasonic Testing

Defect Sizing Using Non-destructive Ultrasonic Testing
Author: Wolf Kleinert
Publisher: Springer
Total Pages: 126
Release: 2016-05-06
Genre: Technology & Engineering
ISBN: 3319328360

This book presents a precise approach for defect sizing using ultrasonics. It describes an alternative to the current European and American standards by neglecting their limitations. The approach presented here is not only valid for conventional angle beam probes, but also for phased array angle beam probes. It introduces an improved method which provides a significant productivity gain and calculates curves with high accuracy. Its content is of interest to all those working with distance gain size (DGS) methods or are using distance amplitude correction (DAC) curves.

Technical Letter Report Assessment of Ultrasonic Phased Array Inspection Method for Welds in Cast Austenitic Stainless Steel Pressurizer Surge Line Piping JCN N6398, Task 1B.

Technical Letter Report Assessment of Ultrasonic Phased Array Inspection Method for Welds in Cast Austenitic Stainless Steel Pressurizer Surge Line Piping JCN N6398, Task 1B.
Author:
Publisher:
Total Pages:
Release: 2009
Genre:
ISBN:

Research is being conducted for the U.S. Nuclear Regulatory Commission (NRC) at the Pacific Northwest National Laboratory (PNNL) to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light water reactor components. The scope of this research encompasses primary system pressure boundary materials including cast austenitic stainless steels (CASS); dissimilar metal welds; piping with corrosion-resistant cladding; weld overlays, inlays and onlays; and far-side examinations of austenitic piping welds. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. In this effort, PNNL supports cooperation with Commissariat à l'Energie Atomique (CEA) to assess reliable inspection of CASS materials. The NRC Project Manager has established a cooperative effort with the Institut de Radioprotection et de Surete Nucleaire (IRSN). CEA, under funding from IRSN, are supporting collaborative efforts with the NRC and PNNL. Regarding its work on the NDE of materials, CEA is providing its modeling software (CIVA) in exchange for PNNL offering expertise and data related to phased-array detection and sizing, acoustic attenuation, and back scattering on CASS materials. This collaboration benefits the NRC because CEA performs research and development on CASS for Électricité de France (EdF). This technical letter report provides a summary of a technical evaluation aimed at assessing the capabilities of phased-array (PA) ultrasonic testing (UT) methods as applied to the inspection of welds in CASS pressurizer (PZR) surge line nuclear reactor piping. A set of thermal fatigue cracks (TFCs) was implanted into three CASS PZR surge-line specimens (pipe-to-elbow welds) that were fabricated using vintage CASS materials formed in the 1970s, and flaw responses from these cracks were used to evaluate detection and sizing performance of the PA-UT methods applied. This effort was comprised of multiple elements that included use of microstructural knowledge (dimensional analysis, grain orientation, and grain type) as well as sound field modeling to more effectively modify inspection parameters and enhance the inspection outcomes. Advanced probe design and sound field simulations were employed to enhance detection and characterization of circumferentially oriented flaws, and an assessment of lateral (circumferential) flaw localization capability and performance was also conducted. An evaluation of flaw detection, length sizing, depth sizing, and signal-to-noise ratio was performed for all flaws in the subject specimens, as a function of various inspection parameters, and finally, measurements were made to quantify and assess the baseline CASS material noise and its potential impact on flaw detection.