Turbine Engine Rotor Blade Damage Detection Through the Analysis of Vibration of Stationary Components

Turbine Engine Rotor Blade Damage Detection Through the Analysis of Vibration of Stationary Components
Author: Jon Rylan Cox
Publisher:
Total Pages: 226
Release: 2016
Genre: Blades
ISBN:

Rotor blade fault detection and health monitoring systems are crucial for gas turbine engine testing and evaluation. The most commonly used techniques involve monitoring blades directly using strain gages, or drilling optical access holes in the engine casing for non-contact probes to monitor blade deflection and vibration. In this work, less intrusive, indirect techniques for rotor blade fault detection are developed, based on the hypotheses that the vibratory response of stationary components excited by the rotor blade dynamic pressure pulse can be used to detect the presence, location, and severity of rotor blade damage and changes in rotor blade natural frequency. The vibratory responses of a stator probe and the fan casing are processed using two novel techniques and a modified version of an existing technique. The two novel techniques are vibratory peak arrival analysis, used to detect damage causing blade offset, and vibratory peak statistical analysis, used to detect damage causing increased non-integral vibration amplitude. The third technique, spectral sideband tracking analysis, uses an exact solution to a previously published indeterminate technique used to detect damage causing changes in blade natural frequency. Ultimately, the vibratory peak arrival analysis technique was successful in detecting the presence, location, and severity of an offset rotor blade using data from the stator probe. The vibratory peak statistical analysis technique results were less clear, most likely due to the presence of rotor imbalance and lack of blade non-integral vibration. The spectral sideband tracking technique can, in theory, detect changes in rotor blade natural frequency. However, in practice, the required spectral peaks do not rise above the noise present in the casing accelerometer data spectrum, again most likely due to the lack of rotor blade non-integral vibration. The major contributions to the state-of-the- art of rotor blade health monitoring include: 1) a successful method (vibratory peak arrival analysis) of determining the presence, location, and severity of damage causing blade offset using the vibratory response of a stationary component (stator probe), and 2) a solution to a previously published indeterminate equation to calculate rotor blade rotating natural frequency using the casing vibratory response.

Turbomachine Blade Vibration

Turbomachine Blade Vibration
Author: J. S. Rao
Publisher: New Age International
Total Pages: 466
Release: 1991
Genre: Technology & Engineering
ISBN: 9788122403046

Fatigue Failures Of Blades Is One Of The Most Vexing Problems Of Turbomachine Manufacturers, Ever Since The Steam Turbine Became The Main Stay For Power Generating Equipment And Gas Turbines Are Increasingly Used In The Air Transport. The Problem Is Very Complex, Involving The Excitation Due To Aerodynamic Stage Interaction; Damping Due To Material Deformation, Friction At Slip Surfaces And Aerodynamic Damping; Vibration Of An Asymmetric Aerofoil Tapered Along Its Length And Mounted On A Rotating Disc At A Stagger Angle. The Problem Is Also Governed By Heat Transfer Analysis And Thermal Stresses.His Book Deals With A Basic Understanding Of Free Vibratory Behaviour Of Turbine Blades- Free Standing, Packetted, And Bladed-Discs. The Analysis Is Based On Continuous And Discrete Models Using Energy Principles And Finite Element Techniques. A Clear Understanding Of The Interference Phenomenon In A Thin Cambered Airfoil Stage In Subsonic Flow Is Presented To Determine The Nonsteady Excitation Forces Acting On The Blades. A Comprehensive Treatment On The Blade Damping Phenomenon That Occurs In Turbines Is Given. The Nonlinear Damping Models Account For Material Damping And Friction Damping As A Function Of Rotational Speed For Each Mode. Resonant Response Calculation Procedures For The Steadily Running As Well As Accelerating Blades Are Given.Cumulative Damage Calculations Are Then Outlined For Fatigue Life Estimation Of Turbomachine Blades. The Book Also Deals With Heat Transfer Analysis And Thermal Stress Calculations Which Help In A Comprehensive Understanding Of The Blade Problems.

Feasibility of Vibration-based Damage Detection for Pinned Turbine Blades

Feasibility of Vibration-based Damage Detection for Pinned Turbine Blades
Author: Leon Brits
Publisher:
Total Pages:
Release: 2018
Genre:
ISBN:

Turbine blades are subjected to various damage mechanisms with fatigue as the primary contributor. During operation, damage accumulates in the form of crack initiation and propagation. This may lead to catastrophic failure, which is cause for concern in terms of availability and safety of the turbine. To optimize the maintenance schedule and to provide operational exibility of the turbine, the state of health of the blades is monitored. This is usually accomplished through non-destructive testing (NDT) during outages. Conventional NDT techniques for in-situ inspection of turbine blade and disk assemblies is di cult and often ine ective, due to limited access to areas of concern, as well as the complex geometries of blade roots. O -site inspection can be costly if the blades are still assembled in the turbine disk since the process of removing and reinstalling these blades is critical and labour-intensive, increasing the turbine downtime and overall costs. These problems could potentially be overcome by employing inspection techniques that o er the prospect of assessing obstructed areas through monitoring the global dynamic characteristics of the structure, which provide relatively easily interpretable data. With global inspection methods, a degree of measurement sensitivity is forfeited but the potential to detect more severe damage, without prior knowledge of the precise damage area location, exists. In this dissertation, the feasibility of a vibration-based structural damage identi cation technique that could be usable in support of conventional NDT to detect cracks in pinned turbine blades during o -line in-situ inspection, is evaluated. The investigation was limited to considering uninstalled single blades only, and thus o -site inspection of this component is regarded above the turbine disk assembly. This is clearly a simpli ed case and does not address the critical case from a practical perspective of having a large number of blades mounted onto a disk with pins, which is really the circumstance under which the technique could become useful. This study must thus be considered as a rst step towards addressing the real practical problem. In this simpli ed problem, the following questions are answered: Is it possible to detect damage in an unconstrained and isolated blade using vibration response, and if so, can di erent damage scenarios be identi ed? The proposed vibration-based damage detection method entails a multi-class support vector machine classi cation procedure in which the natural frequencies are employed as the discriminatory feature for damage detection and identi cation of di erent single-location damage scenarios. The natural frequencies were acquired from accurate experimental modal analysis of freely supported individual pinned turbine blades through impact testing. To con rm and predict the expected behaviour of the blades, a healthy numerical model was built and validated whereafter defects and damage were introduced. This includes geometrical variability at the root, observed in the procured blades, and the anticipated worstcase single-location damage at the most probable locations near or on the root, obtained from literature and discussions with experts in the industry. Arti cial damage, i.e. a uniform 1mm notch, was introduced in the root at the upper pinhole on the leading edge pressure side; and just above the root at the aerofoil base on the trailing- and the leading edge. To establish the discriminative quality of the modal property natural frequency, it was necessary to determine its sensitivity to geometrical variability and damage. It was also required to establish the damage-speci c behaviour or damage trend in the experimental data of i Executive Summary Feasibility of Vibration-based Damage Detection for Pinned Turbine Blades these damage scenarios to conclude their distinctiveness. This analysis was extended to outlining the feature quality by exploring the separability of class clusters for the healthy and damage scenario(s). The feasibility of the proposed method is assessed using experimental data through simple hypothesis testing regarding the detection and identi cation of both geometrical variability in healthy blades, and damage. It was found that healthy blades are very similar, as geometrical variability cannot be detected. This is because the distributions of natural frequencies fall within a range about a mean value in an ambiguous cluster. In contrast to this, the damage scenarios were found to be distinct, and thus discernible from the healthy blades. These classes formed discrete clusters, each with a similar distribution than the healthy blades. The conclusion of the feasibility study serves as proof of concept.

Vibration Analysis of Gas Turbine Rotors

Vibration Analysis of Gas Turbine Rotors
Author: Srinivasa Rao Dokku
Publisher: GRIN Verlag
Total Pages: 67
Release: 2018-09-20
Genre: Technology & Engineering
ISBN: 3668803234

Master's Thesis from the year 2016 in the subject Engineering - Mechanical Engineering, , language: English, abstract: The purpose of this report is to determine the lateral and torsional dynamic characteristics of the complete system under synchronous conditions of excitation and response. A damped natural response study was made in order to investigate the combined effect of oil film stiffness and damping coefficients on system damping and stability characteristics at all damped natural resonance speeds. An unbalance response analysis is also performed to study the system sensitivity. This study was performed to investigate the lateral vibration characteristics of the subject system in order to avoid vibration problems that might interfere with the smooth and reliable operation of the system. Total system studies are important in that often the coupling effects of marrying driver and driven equipment result in resonant speeds that are not calculable when investigating the response of the separate components. Oil film stiffness and damping for all bearings must be properly considered in the system calculations along with the effective stiffness and damping of pedestal supports as required. The above effects are in the following calculation to ensure the proper calculation of resonant speeds.The following study concerns itself with the lateral analysis of gas turbine, load coupling, and 50 Hz/15.75Kva generator. This study reports the lateral natural frequencies and mode shapes calculated from the mass and stiffness distribution of the beam elements modeled using the DYROBES software. An unbalanced response analysis is also performed to study the system sensitivity. The significance of torsional vibration in high speed rotating machinery is well established. It is desirable to keep all torsional natural frequencies away from operating speed as well as twice the electrical frequency of the system. However, this is not always feasible and, therefore torsional criticals can be tolerated within these regions provided the response to excitation levels are low enough to keep the alternating shear stress within acceptable levels The following study concerns itself with the complete torsional analysis of gas turbine rotor including load coupling, gear box and 50Hz/15.75KVA generator rotor. This study reports the torsional natural frequencies, mode shapes and Campbell diagram by using transfer matrix method. The transient response shear stresses were also calculated for fault condition.

Damage Tolerance and Reliability of Turbine Engine Components

Damage Tolerance and Reliability of Turbine Engine Components
Author: Christos C. Chamis
Publisher:
Total Pages: 24
Release: 1999
Genre: Airplanes
ISBN:

This report describes a formal method to quantify structural damage tolerance and reliability in the presence of a multitude of uncertainties in turbine engine components. The method is based at the material behavior level where primitive variables with their respective scatter ranges are used to describe behavior. Computational simulation is then used to propagate the uncertainties to the structural scale where damage tolerance and reliability are usually specified. Several sample cases are described to illustrate the effectiveness, versatility, and maturity of the method. Typical results from this method demonstrate that it is mature and that it can be used to probabilistically evaluate turbine engine structural components. It may be inferred from the results that the method is suitable for probabilistically prediciting the remaining life in aging or deteriorating structures, for making strategic projections and plans, and for achieving better, cheaper, faster products that give competitive advantages in world markets.

Theoretical and Experimental Analysis of the Reduction of Rotor Blade Vibration in Turbomachinery Through the Use of Modified Stator Vane Spacing

Theoretical and Experimental Analysis of the Reduction of Rotor Blade Vibration in Turbomachinery Through the Use of Modified Stator Vane Spacing
Author: Richard H. Kemp
Publisher:
Total Pages: 43
Release: 1958
Genre: Gas dynamics
ISBN:

Experimental verification of the analysis was obtained by using an air-interrupter disk and comparing the vibration amplitudes of turbine blades in a turbojet engine when two different nozzle vane configurations were used. One was an equally spaced vane configuration, and the other was one which the analysis had indicated would result in a reduction of the excitation level. The measured amplitudes of vibration of the turbine blades during engine operation compared favorably with those predicted by the analysis.

Vibration-based Condition Monitoring of a Turbomachinery Bladed System

Vibration-based Condition Monitoring of a Turbomachinery Bladed System
Author: Anees ur Rehman
Publisher:
Total Pages:
Release: 2012
Genre:
ISBN:

Static and rotating blades in turbine engines are susceptible to vibration-induced failure because of the high dynamic operating loads. Excitation can be broadband or linked to the rotation speed. The accurate functioning of the complete turbomachinery system depends on the structural integrity of individual blades as any propagating damage, in the form of a fatigue crack, intimidates the functioning of the entire system. Because of this, there is growing interest in the early detection of damage in blades. Damage detection in mistuned turbomachinery bladed systems is addressed in this research utilising a statistical approach to vibration-based damage detection. Initially, a modal characteristics-based damage identification technique is developed by obtaining damage indices based on the differences in the Modal Assurance Criterion (MAC) that give a measure of the change in the mode shapes. These damage indices are then correlated to the depth/location of the damage and also to the level/pattern of the mistuning present. The possibility of characterising cracks from their nonlinear response is investigated by detecting and classifying nonlinearity arising from a breathing crack interface. Nonlinearity detection is achieved by obtaining the amplitude dependent Frequency Response Functions (FRFs) and classification is accomplished by obtaining their Hilbert transform (HT). The breathing crack nonlinear behaviour is numerically validated by drawing a comparison between experimental and numerical results. The Coulomb friction-induced damping at the crack interface is quantified by obtaining relationships between crack depth/coefficient of friction and damping levels/friction stress/crack face pressures. Based on the conclusions from the breathing crack nonlinear behaviour investigations, damage detection in the mistuned bladed disc is addressed utilising outlier analysis. The effect of noise on the damage detection is studied by obtaining the maximum, mean and minimum damage detectability levels for varying noise. Both, the frequency and time domain data from the bladed disc are considered for damage detection. For the frequency domain, FRFs for varying mistuning levels in the bladed disc are obtained and damage detection is addressed when the FRF peak of the crack mode cannot be distinguished from the cluster of mistuning modes. In the time domain, the effectiveness of the developed damage detection procedure is examined for reduced data sets from the blade tips (blade tip timing).