Transport Phenomena During Equiaxed Solidification of Alloys

Transport Phenomena During Equiaxed Solidification of Alloys
Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
Total Pages: 136
Release: 2018-07-23
Genre:
ISBN: 9781723465741

Recent progress in modeling of transport phenomena during dendritic alloy solidification is reviewed. Starting from the basic theorems of volume averaging, a general multiphase modeling framework is outlined. This framework allows for the incorporation of a variety of microscale phenomena in the macroscopic transport equations. For the case of diffusion dominated solidification, a simplified set of model equations is examined in detail and validated through comparisons with numerous experimental data for both columnar and equiaxed dendritic growth. This provides a critical assessment of the various model assumptions. Models that include melt flow and solid phase transport are also discussed, although their validation is still at an early stage. Several numerical results are presented that illustrate some of the profound effects of convective transport on the final compositional and structural characteristics of a solidified part. Important issues that deserve continuing attention are identified. Beckermann, C. and deGroh, H. C., III Glenn Research Center SOLIDIFICATION; BINARY ALLOYS; DENDRITIC CRYSTALS; MICROSTRUCTURE; MACROSCOPIC EQUATIONS; MODELS; TRANSPORT PROPERTIES; SOLID PHASES; MELTING; CONVECTION; DIFFUSION; LIQUID-SOLID INTERFACES; THERMAL CONDUCTIVITY; SPECIFIC HEAT; TEMPERATURE GRADIENTS; NUCLEATION...

Transport Phenomena in Materials Processing

Transport Phenomena in Materials Processing
Author:
Publisher: Academic Press
Total Pages: 447
Release: 1996-06-25
Genre: Technology & Engineering
ISBN: 008057582X

Materials processing and manufacturing are fields of growing importance whereby transport phenomena play a central role in many of the applications. This volume is one of the first collections of contributions on thesubject. The five papers cover a wide variety of applications

Studies on the Shrinkage-induced Transport Phenomena During Alloy Solidification

Studies on the Shrinkage-induced Transport Phenomena During Alloy Solidification
Author: Kun-Chuan Chiang
Publisher:
Total Pages: 276
Release: 1990
Genre: Fluid dynamics
ISBN:

"This dissertation presents an analytical study of shrinkage-induced transport phenomena during alloy solidification. A mathematical model, based on the continuum model, has been developed to investigate the shrinkage-induced fluid flow and the associated domain change, and its interaction with natural convection. The governing conservation equations were integrated over the control volume and the resulting discretization equations were solved by the SIMPLEC algorithm. Numerical calculations were performed for a typical material of 1% Cr-Steel. The results show that the shrinkage-induced fluid flow and corresponding domain change enhance the convective heat transfer rate. The global solidification time is found to be smaller than that predicted without the shrinkage-induced effect. Also, the isotherms in both the shrinkage-induced fluid flow and natural convection are almost the same, but the flow patterns are found to be very different. This behavior in the change of flow patterns can have a profound effect on the formation of casting defects"--Abstract, leaf iv.

Modeling of Transport Phenomena and Macrosegregation During Directional Solidification of Alloys

Modeling of Transport Phenomena and Macrosegregation During Directional Solidification of Alloys
Author: Udaya Kumar Sajja
Publisher:
Total Pages:
Release: 2011
Genre: Directional solidification
ISBN:

This dissertation mainly focuses on the development of new numerical models to simulate transport phenomena and predict the occurrence of macrosegregation defects known as freckles in directional solidification processes. Macrosegregation models that include double diffusive convection are very complex and require the simultaneous solution of the conservation equations of mass, momentum, energy and solute concentration. The penalty method and Galerkin Least Squares (GLS) method are the most commonly employed methods for predicting the interdendritic flow of the liquid melt during the solidification processes. The solidification models employing these methods are computationally inefficient since they are based on the formulations that require the coupled solution to velocity components in the momentum equation. Motivated by the inefficiency of the previous solidification models, this work presents three different numerical algorithms for the solution of the volume averaged conservation equations. First, a semi explicit formulation of the projection method that allows the decoupled solution of the velocity components while maintaining the coupling between body force and pressure gradient is presented. This method has been implemented with a standard Galerkin finite element formulation based on bi-linear elements in two dimensions and tri-linear elements in three dimensions. This formulation is shown to be robust and very efficient in terms of both the memory and the computational time required for the macrosegregation computations. The second area addressed in this work is the use of adaptive meshing with linear triangular elements together with the Galerkin finite element method and the projection formulation. An unstructured triangular mesh generator is integrated with the solidification model to produce the solution adapted meshes. Strategies to tackle the different length scales involved in macrosegregation modeling are presented. Meshless element free Galerkin method has been investigated to simulate the solidification processes to alleviate the difficulties associated with the dependence on the mesh. This method is combined with the fractional step method to predict macrosegregation. The performance of these three numerical algorithms has been analyzed and two and three dimensional simulations showing the directional solidification of binary Pb-Sn and multicomponent Ni base alloys are presented.

Micro and Macro Segregation in Alloys Solidifying with Equiaxed Morphology

Micro and Macro Segregation in Alloys Solidifying with Equiaxed Morphology
Author: National Aeronautics and Space Administration (NASA)
Publisher: Createspace Independent Publishing Platform
Total Pages: 42
Release: 2018-07-05
Genre:
ISBN: 9781722369156

To understand macro segregation formation in Al-Cu alloys, experiments were run under terrestrial gravity (1g) and under low gravity during parabolic flights (10(exp -2) g). Alloys of two different compositions (2% and 5% Cu) were solidified at two different cooling rates. Systematic microscopic and SEM observations produced microstructural and segregation maps for all samples. These maps may be used as benchmark experiments for validation of microstructure evolution and segregation models. As expected, the macro segregation maps are very complex. When segregation was measured along the central axis of the sample, the highest macro segregation for samples solidified at 1g was obtained for the lowest cooling rate. This behavior is attributed to the longer time available for natural convection and shrinkage flow to affect solute redistribution. In samples solidified under low-g, the highest macro-segregation was obtained at the highest cooling rate. In general, low-gravity solidification resulted in less segregation. To explain the experimental findings, an analytical (Flemings-Nereo) and a numerical model were used. For the numerical model, the continuum formulation was employed to describe the macroscopic transports of mass, energy, and momentum, associated with the microscopic transport phenomena, for a two-phase system. The model proposed considers that liquid flow is driven by thermal and solutal buoyancy, and by solidification shrinkage. The Flemings-Nereo model explains well macro segregation in the initial stages of low-gravity segregation. The numerical model can describe the complex macro segregation pattern and the differences between low- and high-gravity solidification. Stefanescu, Doru M. and Curreri, Peter A. and Leon-Torres, Jose and Sen, Subhayu Marshall Space Flight Center NCC8-57...