Transient Dynamic Finite Element Modelling of Flexible Rotor Systems with Nonlinear Fluid Film Bearings and Faults

Transient Dynamic Finite Element Modelling of Flexible Rotor Systems with Nonlinear Fluid Film Bearings and Faults
Author: Amand Krüger
Publisher:
Total Pages: 214
Release: 2014
Genre: Rotors
ISBN:

This dissertation forms part of a research project assigned to the University of Pretoria by Eskom (the primary electricity utility in South Africa). The project aims to address, amongst others, the limitations imposed by shaft runout on the usable frequency range of diagnostic data measured by eddy current proximity probes on turbogenerator shafts. This research includes an experimental investigation into the effects of artificially induced faults on a laboratory-scale rotor system, the development and analysis of a mathematical (numerical) model of this rotor system and the development of data processing techniques (including artificial intelligence) to determine the rotor’s condition, faults and diagnostic signal parameters from both the experimental and numerical results. Furthermore, a methodology is to be developed to perform runout compensation in an unsupervised manner. These techniques are then to be implemented for proximity probe vibration data measured on turbogenerators. As part of the research project, this dissertation specifically focuses on the development and rotor dynamic analysis of numerical (finite element) models of the experimental (laboratory-scale) rotor system (using finite element software MSC.Nastran), including gyroscopic effects, a nonlinear force model for the hydrodynamic journal bearing of the rotor system (capable of capturing oil whirl and oil whip instabilities) as well as simulated faults (such as unbalance and rotor-stator rubbing). Since MSC.Nastran does not have a built-in nonlinear hydrodynamic journal bearing model, a custom model of such a bearing was developed and incorporated into the finite element solver, further expanding its already powerful rotor dynamic modelling capabilities. Rotor dynamic analyses performed include the calculation of critical speeds (synchronous complex modes analysis), Campbell diagrams (asynchronous complex modes analysis), steady state frequency response due to unbalance (synchronous frequency response analysis) and nonlinear transient response during rotor run-up. Amongst others, this dissertation explores the seemingly largely unexplored/undocumented capability of finite element software MSC.Nastran to perform rotor dynamic analyses using rotor models constructed with three-dimensional elements. Software (MATLAB code) was also developed to perform post-processing of the simulation results as well as signal processing for investigating the spectral content of transient results. The support structure of the laboratory-scale rotor system was experimentally characterised and an experimental modal analysis was performed on the rotor (excluding its support structure) and its results used to update the finite element rotor models. The transient dynamic response of the experimental rotor system during run-up due to unbalance and rubbing was also analysed in order to validate the developed numerical rotor system models. The numerical results are found to be in good agreement with the experimental results.

Rotor Dynamics

Rotor Dynamics
Author: J. S. Rao
Publisher: New Age International
Total Pages: 460
Release: 1996
Genre: Rotors
ISBN: 9788122409772

The Third Revised And Enlarged Edition Of The Book Presents An In-Depth Study Of The Dynamic Behaviour Of Rotating And Reciprocating Machinery. It Evolved Out Of Lectures Delivered At Different Universities Over The Last Two Decades. The Book Deals With Torsional And Bending Vibrations Of Rotors, Stability Aspects, Balancing And Condition Monitoring. Closed Form Solutions Are Given Wherever Possible And Parametric Studies Presented To Give A Clear Understanding Of The Subject. Transfer Matrix Methods Is Extensively Used For General Class Of Rotors For Both Bending And Torsional Vibrations.Special Attentions Are Given To Transient Analysis Of The Rotors Which Is Becoming An Essential Part Of The Design Of High Speed Machinery. Systems With Fluid Film Bearings, Cracked Rotors And Two Spool Rotors Are Also Presented.A First Course On Theory Of Vibration Is A Prerequisite To This Study. Analysis Used Is Fairly Simple, But Sufficiently Advanced To The Requisite Level Of Predicting Practical Observations. As Far As Possible, Practical Examples Are Illustrated, So That The Book Is Also Useful To Practising Engineers.A Special Feature Of This Book Is Diagnostics Of Rotating Machinery Using Vibration Signature Analysis And Application Of Expert Systems To A Field Engineer In Trouble Shooting Work.

Rotors Mounted on Fluid Film Bearings

Rotors Mounted on Fluid Film Bearings
Author: Madhumita Kalita
Publisher: LAP Lambert Academic Publishing
Total Pages: 148
Release: 2011-07
Genre:
ISBN: 9783838366517

Stability analysis of high-speed machinery based on rigid rotor model mounted on rigid supports was found to be inadequate for stability predictions. But in actual practise bearings have some flexibility. Stiffness and damping properties of fluid film bearings alter the critical speeds of a rotor. Dynamic coefficients of fluid film bearing are dependent on speed, geometry of the bearing and other operating conditions. Plain circular bearings do not suit the stability requirements of high-speed machines and precision machine tools. Alternate bearing designs are sought to meet the new requirements. But a very little information is available in this field. In this work dynamic characteristics and stability of rotor-bearing system supported on circular and non-circular hydrodynamic bearings (short bearing and finite bearing) is studied. To demonstrate the worth of the study, it is proposed to take up models like bearings supporting rigid rotor and simplified flexible rotors for different bearing configurations. This study appears to provide a better understanding of this type of problem and the present results should be utmost importance to rotor-bearing system designers and analyst.