Total Productive Maintenance and the Impact of Each Implemented Pillar in the Overall Equipment Effectiveness

Total Productive Maintenance and the Impact of Each Implemented Pillar in the Overall Equipment Effectiveness
Author: José Carlos Meca Vital
Publisher:
Total Pages: 9
Release: 2020
Genre:
ISBN:

Total Productive Maintenance (TPM) focuses on maximizing equipment performance, establishing a productive maintenance system that optimizes its life cycle, contributing for the continuous improvement and availability, avoiding early equipment wear, being necessary that the maintenance works on preventing with managerial focus. In this study, the impact of each implemented TPM pillar in the Overall Equipment Effectiveness (OEE) metric was analyzed, evaluating the performance resulting from each implemented pillar. The approach of the research is predicated on the Survey method, based on the intentional sample of the industrial companies in Brazil, which implemented the method. The results evidenced that the Focused Improvement and Planned Maintenance pillars were implemented in most of the respondent companies, being part of different segments, such as metallurgical, food, textile, auto-parts, household appliances, school material, automobile and chemical products. The OEE metric showed the TPM evolution comparing the result at the beginning of the implemented activities and at the end. Other important observation was in the implementation of the pillars, when compared with the suggested literature, a change of priority and sequence occurred. The Autonomous Maintenance pillar was suggested as the second pillar to be implemented. It is implemented only after the Training and Education pillar, which is the fourth suggested pillar. The other pillars were implemented in the original sequence indicated by literature.

Total Productive Maintenance

Total Productive Maintenance
Author: Tina Kanti Agustiady
Publisher: CRC Press
Total Pages: 316
Release: 2016-02-03
Genre: Business & Economics
ISBN: 1482255405

A systematic approach to improving production and quality systems, total productive maintenance (TPM) involves all employees through a moderate investment in maintenance. Therefore, a successful TPM implementation requires support of all employees from C-level on down. Total Productive Maintenance: Strategies and Implementation Guide highlights the

Total Productive Maintenance in America

Total Productive Maintenance in America
Author: Society of Manufacturing Engineers
Publisher: Society of Manufacturing Engineers
Total Pages: 130
Release: 1995
Genre: Technology & Engineering
ISBN: 0872634612

You've heard the buzz about how TPM can minimize machine downtime while it maximizes productivity. Now you can discover exactly how to integrate a TPM program into your workshop to make its implementation a bottom-line success! This book explains the subtle but distinct difference between TPM as an equipment management strategy and not a maintenance management program. Being able to distinguish between these two mindsets can help your TPM program yield dramatic results. One reading of this practical new reference, can help you make the old saying 'good maintenance is good business' a reality.

TPM -

TPM -
Author: Peter Willmott
Publisher: Newnes
Total Pages: 280
Release: 2001
Genre: Business & Economics
ISBN: 9780750644471

Through TPM, more companies accept the concept of Zero Breakdowns as achievable. Based on first hand experience, this is a practical guide to delivering TPM benefits, and world class performance.

Total Productive Maintenance

Total Productive Maintenance
Author: Steve Borris
Publisher: McGraw Hill Professional
Total Pages: 413
Release: 2006-01-21
Genre: Technology & Engineering
ISBN: 0071589260

Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.

Total Productive Maintenance

Total Productive Maintenance
Author: Terry Wireman
Publisher: Industrial Press Inc.
Total Pages: 208
Release: 2004
Genre: Business & Economics
ISBN: 9780831131722

The financial approach to Total Production Maintenance.

Impact Analysis of Total Productive Maintenance

Impact Analysis of Total Productive Maintenance
Author: José Roberto Díaz-Reza
Publisher: Springer
Total Pages: 361
Release: 2018-10-01
Genre: Technology & Engineering
ISBN: 3030017257

This book present the state of the art in Total Productive Maintainance (TPM) and its benefits. The authors present a survey applied to 368 manufacturing industries in order to determine their level of execution of TPM. Then a series of causal models are presented. For each model, the authors present a measure of the dependency between the critical success factors and the benefits obtained, allowing industry managers to differentiate between essential and non-essential activities. The content also allows students and academics to obtain a theoretical and empirical basis on the importance of TPM as a lean manufacturing tool in the context of industry 4.0.

Implementation of Total Productive Maintenance in an Automotive Assembly Plant

Implementation of Total Productive Maintenance in an Automotive Assembly Plant
Author: Nipun Khanderia
Publisher: Independently Published
Total Pages: 54
Release: 2019-07-05
Genre:
ISBN: 9781078255264

Implementation of Total Productive Maintenance in an Automotive Assembly Plant Equipment performance plays an important role in every industrial organization.Maintenance is concerned with the performance of a wide variety of activities neededfor ensuring the smooth working of equipment and facilities. With increasing importancetowards reducing wastes and maximizing productivity for manufacturing companies, optimizingthe processes and machinery performance has become more critical than everbefore. This needs a higher attention to be given to the reliability of the production facilities, to achieve good product quality at less cost. The maintenance and managementof the company's production facilities is of increasing importance in modern factories.The measurement of their utilization will bring useful information about company performance.Total productive maintenance (TPM) is an equipment improvement effort, bringing maintenance and production departments together to prevent equipment downtimeand failures. The fast rate of acceptance of TPM indicates that the practitionersalways have the thirst for improvement in equipment performance. The overall equipment effectiveness (OEE) measure is the basic requirement in a manufacturingindustry improvement approach of TPM effort. Manufacturing organizationcan use the OEE calculations to know, how effectively the equipment is running. An accurateOEE percentage indicates whether the equipment is running at optimum capacityand producing quality output or experiencing unnecessary downtime. This study investigatesand makes use of OEE performance measurement. The OEE measure basicallyconsists of three factors namely availability, performance efficiency and quality The TPMactivities will eliminate equipment losses related to availability, performance rate, andquality rate. Hence, the TPM implementation will increase the OEE value.This project outlines the theories of TPM and OEE and implementation of the samein an automotive assembly plant. The automotive assembly plant entering in the massproduction phase is struggling to achieve a decent OEE percentge. An attempt have beenmade to increase the OEE by using different lean tools and thus implementing TPM inan automotive assembly plant.