Thin-Films for Machining Difficult-to-Cut Materials

Thin-Films for Machining Difficult-to-Cut Materials
Author: Ch Sateesh Kumar
Publisher: CRC Press
Total Pages: 119
Release: 2023-05-11
Genre: Technology & Engineering
ISBN: 1000878228

This book presents a balanced blend of fundamental research such as principles and characteristics of machining of difficult-to-cut materials and coating techniques and in-depth practical information on coatings techniques and classifications, the effect of coating parameters on machining responses, and finite element analysis of the machining performance of coated tools. In addition to the benefits of the thin-film deposition on the cutting tools, the limitations of the coating deposition techniques and the coating properties are also discussed. Features: Associates the application of coating technology for improving machining characteristics of difficult-to-cut materials Elaborates effect of coating architecture on the output machining parameters Explores the performance of coated cutting tools Discusses advanced coating systems and their application Includes industrial case studies and practical implementations where coatings were applied for the machining of difficult-to-cut materials This book is aimed at researchers and graduate students in thin-films, coatings, machining, materials engineering, and manufacturing.

Thin-Films for Machining Difficult-to-Cut Materials

Thin-Films for Machining Difficult-to-Cut Materials
Author: Ch Sateesh Kumar
Publisher: CRC Press
Total Pages: 101
Release: 2023-05-11
Genre: Technology & Engineering
ISBN: 1000878244

This book presents a balanced blend of fundamental research such as principles and characteristics of machining of difficult-to-cut materials and coating techniques and in-depth practical information on coatings techniques and classifications, the effect of coating parameters on machining responses, and finite element analysis of the machining performance of coated tools. In addition to the benefits of the thin-film deposition on the cutting tools, the limitations of the coating deposition techniques and the coating properties are also discussed. Features: Associates the application of coating technology for improving machining characteristics of difficult-to-cut materials. Elaborates effect of coating architecture on the output machining parameters. Explores the performance of coated cutting tools. Discusses advanced coating systems and their application. Includes industrial case studies and practical implementations where coatings were applied for the machining of difficult-to-cut materials. This book is aimed at researchers and graduate students in thin-films, coatings, machining, materials engineering, and manufacturing.

Machining with Nanomaterials

Machining with Nanomaterials
Author: Mark J. Jackson
Publisher: Springer
Total Pages: 384
Release: 2015-08-20
Genre: Technology & Engineering
ISBN: 3319190091

This book focuses on the state-of-the-art developments in machining with nanomaterials. Numerous in-depth case studies illustrate the practical use of nanomaterials in industry, including how thin film nanostructures can be applied to solving machining problems and how coatings can improve tool life and reduce machining costs in an environmentally acceptable way. Chapters include discussions on, among other things: Comparisons of re-coated cutting tools and re-ground drills The modeling and machining of medical materials, particularly implants, for optimum biocompatibility including corrosion resistance, bio adhesiveness, and elasticity Recent developments in machining difficult-to-cut materials, as well as machining brittle materials using nanostructured diamond tools Spindle Speed Variation (SSV) for machining chatter suppression Nano grinding with abrasives to produce micro- and nano fluidic devices. The importance of proper design of cutting tools, including milling tools, single point turning tools, and micro cutting tools is reinforced throughout the book. This is an ideal book for engineers in industry, practitioners, students, teachers, and researchers.

Nanostructured Thin Films and Coatings

Nanostructured Thin Films and Coatings
Author: Sam Zhang
Publisher: CRC Press
Total Pages: 552
Release: 2010-06-18
Genre: Technology & Engineering
ISBN: 1420094033

Authored by leading experts from around the world, the three-volume Handbook of Nanostructured Thin Films and Coatings gives scientific researchers and product engineers a resource as dynamic and flexible as the field itself. The first two volumes cover the latest research and application of the mechanical and functional properties of thin films an

Environmentally Benign Machining

Environmentally Benign Machining
Author: Şenol Bayraktar
Publisher: CRC Press
Total Pages: 199
Release: 2024-09-05
Genre: Technology & Engineering
ISBN: 1040128572

This book provides essential information on environmentally benign/sustainable machining processes including innovations and developments in conventional machining, considering economy, safety, and productivity. Developments in machine tools, recent research on green lubricants and lubrication techniques, process hybridization, and the role of optimization techniques are discussed. Green machining of difficult-to-machine materials and composites is also explained with attempts towards making electric discharge and electrochemical machining technologies. Features: Covers up to date and latest information on environmentally benign machining technologies. Includes current approaches regarding the machinability properties of biomaterials, smart materials, and difficult-to-cut materials. Reviews theoretical understanding and practical aspects of using different technological approaches to attain sustainability in machining. Includes sustainability aspects for both conventional and modern machining. Aids industrial users in the optimum selection of machining parameters with regard to sustainability. This book is aimed at researchers and professionals in manufacturing and mechanical engineering, and sustainable processes.

Forming and Machining of Polymers, Ceramics, and Composites

Forming and Machining of Polymers, Ceramics, and Composites
Author: Matruprasad Rout
Publisher: CRC Press
Total Pages: 269
Release: 2024-11-04
Genre: Technology & Engineering
ISBN: 1040157092

Forming and Machining of Polymers, Ceramics, and Composites targets the two important manufacturing processes where plastic deformation is involved to give the required shape and size to the raw material. The main goal of the book is to represent the recent developments in the field of forming and machining of different non-metals, especially polymers, composites, and ceramics. Special focus is on the advancement of these processes to manufacture components from these non-metals. Presents exclusive material dedicated to forming and machining of non-metals, that is, polymers, ceramics, and composites Provides comprehensive coverage of all important topics related to non-metals processing Covers basics and current research in the field of forming and machining of non-metals Focuses on sustainability interventions and intelligent manufacturing techniques for quality and productivity in forming and machining of non-metals Discusses conventional and non-conventional machining and microfabrication aspects for fabrication and processing of non-metals This book is aimed at graduate students and researchers in materials processing and machine design.

Advanced Materials Characterization

Advanced Materials Characterization
Author: Ch Sateesh Kumar
Publisher: CRC Press
Total Pages: 152
Release: 2023-05-04
Genre: Technology & Engineering
ISBN: 1000872335

The book covers various methods of characterization of advanced materials commonly used in engineering including understanding of the working principle and applicability of devices. It explores the techniques implemented for advanced materials like superalloys, thin films, powders, nanocomposites, polymers, shape memory alloys, high entropy alloys, and so on. Major instruments covered include X-ray diffraction, near-field scanning optical microscopy Raman, X-ray photospectroscopy, ultraviolet-visible-near-infrared spectrosphotometer, Fourier-transform infrared spectroscopy, differential scanning calorimeter, profilometer, and thermogravimetric analysis. Features: Covers material characterization techniques and the development of advanced characterization technology Includes multiple length scale characterization approaches for a large variety of materials, from nano- to micron-scale, as well as their constraints Discusses advanced material characterization technology in the microstructural and property characterization fields Reviews both practical and theoretical explanations of approaches for characterizing microstructure and properties Offers fundamentals, basic instrumentation details, experimental approaches, analyses, and applications with case studies This book is aimed at graduate students and researchers in materials science and engineering.

Nanofinishing of Materials for Advanced Industrial Applications

Nanofinishing of Materials for Advanced Industrial Applications
Author: Faiz Iqbal
Publisher: CRC Press
Total Pages: 236
Release: 2024-08-01
Genre: Technology & Engineering
ISBN: 1040088104

This book details nanofinishing techniques employed for finishing of industrial applications in a comprehensive manner. It provides an introduction into nanofinishing requirements and basic nanofinishing techniques and their variants and details the latest developments, research and innovation, and advancements. It includes topics ranging from working principles, material removal mechanisms, force analysis, and mathematics involved in industry-specific applications, salient features, comparative study, and automation and optimization in nanofinishing technologies. This book: Explains cutting-edge nanofinishing technologies comprehensively, Discusses numerical explanations for better selection of process parameters and their modelling and optimization, Provides application-oriented aspects of nanofinishing processes, Explains processes considering Industry 4.0 capabilities and green manufacturing, Focuses on applications with good relevance to industry and coverage of case studies. This book is aimed at graduate students and researchers in manufacturing and process engineering, and the die and mould industries.

Advanced Materials Processing and Manufacturing

Advanced Materials Processing and Manufacturing
Author: Amogelang Sylvester Bolokang
Publisher: CRC Press
Total Pages: 201
Release: 2023-10-02
Genre: Technology & Engineering
ISBN: 1000960536

This book describes the operations and industrial processes related to the production of advanced materials including ingot and powder metallurgy processing routes. It outlines the deformation processing mechanisms inducing failure at both ambient and high temperatures. Further, it embodies practical knowledge and engineering mechanisms of traditional and unorthodox material disposal approaches, concurrently with gear cutting/ manufacturing and computer numerically controlled machining. The surface fusion of metals in the production of coatings via the process of laser cladding is also covered. Features: Covers novel and multi-variety techniques of materials processing and manufacturing. Reports on the significant variables of the processes and basic operations of advanced materials. Discusses fundamental and engineering machining analysis. Includes novel fabrication of TiAl alloys using both powder and ingot metallurgy routes. Enables critical thinking through technical problem solving of local service manufacturers. This book is aimed at researchers and graduate students in materials and manufacturing engineering.

Advanced Joining Technologies

Advanced Joining Technologies
Author: Manjaiah M
Publisher: CRC Press
Total Pages: 269
Release: 2024-03-13
Genre: Technology & Engineering
ISBN: 1003856780

This book covers advances in fusion and solid-state welding processes including basics, welding metallurgy, defect formation, and the effect of process parameters on mechanical properties. Details of the microstructural and mechanical behaviors of weldments are included. This book covers challenges encountered during dissimilar welding of metal by fusion and solid-state welding processes, including remedial solutions and hybrid processes to counter the same. Numerical and statistical simulation approaches used in the welding process for parameter optimization and material flow studies are described as well. Features: Provides details related to the microstructural and mechanical behaviors of welded joints developed by different welding processes. Covers recent research content, metallurgical analysis, and simulation aspects. Discusses the joining of plastics and ceramics. Includes a dedicated chapter on machine learning and digital twin in welding. Explores difficulties associated with the joining of dissimilar metals and alloys. This book is aimed at researchers and graduate students in material joining and characterization and welding.