Thermal Stability and Mechanical Properties of TiAlN-based Multilayer and Monolithic Coatings

Thermal Stability and Mechanical Properties of TiAlN-based Multilayer and Monolithic Coatings
Author:
Publisher:
Total Pages: 142
Release: 2012
Genre:
ISBN: 9789175198019

This thesis explores the thermal stability, microstructure, mechanical properties and cutting performance of multilayer and monolithic cubic TiAlN hard coatings. The aim is to increase the understanding of how the coatings' microstructure and properties are affected by a layered structure when exposed to high temperatures.

Mechanical and thermal stability of hard nitride coatings

Mechanical and thermal stability of hard nitride coatings
Author: Yu-Hsiang Chen
Publisher: Linköping University Electronic Press
Total Pages: 55
Release: 2018-05-15
Genre:
ISBN: 917685325X

Hard coating’s thermal stability is essential due to the high temperature environment of high-speed cutting applications, while the phase and microstructure evolution induced by exposing the coating to high temperature affects the mechanical properties. In this thesis, the mechanical stability of arc-evaporated, hard, transition metal nitride coatings annealed at high temperature is analyzed and related to the phase and microstructure evolution. In addition to hardness, fracture toughness is evaluated by surface and cross-sectional investigations by scanning/transmission electron microscopy of damage events following mechanical tests. The crack resistance of Ti1?xAlxN with a range of Al content (x = 0.23-0.82) was studied by contact fatigue tests, where the differences in the microstructure were found to play a major role. Superior mechanical properties were found in Ti0.63Al0.37N; in the as-deposited state as a result of a favorable grain size, and after annealing at 900o C due to the microstructure formed during spinodal decomposition. The mechanical and high-temperature properties of hard coatings can be enhanced by alloying or multi-layering. Within this work, quaternary Ti-Al-X-N (X = Cr, Nb and V) alloys were studied and superior toughness was found for TiAl(Nb)N in both the as-deposited and annealed (1100? C) states. The hexagonal (h)-AlN formation in cubic (c)-TixAl0.37Cr1?0.37?xN (x = 0.03 and 0.16) was analyzed by in-situ x-ray scattering during annealing. The energy for h-AlN formation was found to be dependent on the microstructure evolution during annealing, which varies with the coating composition. High Al content h-ZrAlN/c-TiN and h-ZrAlN/c-ZrN multilayers were investigated through scratch tests followed by focused ion-beam analysis of the crack propagation. A c-Ti(Zr)N phase forms in h-ZrAlN/c-TiN multilayers at high temperatures and that contributes to enhanced hardness and fracture toughness by keeping the semi-coherent sub-interfaces. Finally, an in-situ analysis of coatings by x-ray scattering during a turning process was carried out. It demonstrates the possibility of observation of stress evolution and thermal expansion of the coatings or the work piece material during machining. This experiment provides real-time information on the coating behavior during cutting. Hårda skikts högtemperaturstabilitet är viktig på grund av den höga temperaturskikten utsätts för under skärande bearbetning, och den utveckling av faser och mikrostruktur som då sker påverkar skiktets mekaniska egenskaper. I den här avhandlingen har den mekaniska stabiliteten hos arcförångade, hårda metallnitridskikt som värmebehandlats vid höga temperaturer studerats. Förutom hårdhet har även skiktens seghet utvärderats genom yt- och tvärsnittsstudier av den sprickbildning som uppstår vid mekanisk provning med hjälp av svep- och transmissionselektronmikroskopi. Segheten hos Ti1?xAlxN skikt med varierande Al-halt (x = 0.23-0.82) studerades genom utmattningsprovning och resultaten visar att förändringar i mikrostrukturen spelar en stor roll. Ti0.63Al0.37N skikten hade överlägsna mekaniska egenskaper; på grund av en fördelaktig kornstorlek i de obehandlade skikten och efter värmebehandling som ett resultat av det spinodala sönderfall som skett. De mekaniska egenskaperna och högtemperaturegenskaperna hos hårda skikt kan förbättras genom legering eller genom multilagring. I den här avhandlingen har kvarternära Ti-Al-X-N (X = Cr, Nb eller V) skikt studerats och TiAl(Nb)N skikten hade en överlägsen seghet i både obehandlat och värmebehandlat (1100oC) tillstånd. Bildandet av h-AlN i TixAl0.37Cr1?0.37?xN (x = 0.03 and 0.16) skikt studerades genom in situ röntgenspridning under värmebehandling. Den energi som krävs för att bilda h-AlN beror av mikrostrukturutvecklingen under värmebehandling vilken i sin tur beror av skiktens kemiska sammansättning. h-ZrAlN/c-TiN och h-ZrAlN/c-ZrN multilager med hög Al-halt undersöktes genom reptester följda av tvärsnittsstudier av sprickbildningen genom en analys med en fokuserad jonstråle (FIB). En c-Ti(Zr)N fas bildas vid höga temperaturer i h-ZrAlN/c-TiN multilagren och det bidrar till förhöjd hårdhet och förbättrad seghet på grund av en bibehållen koherens mellan lagren. Slutligen har in situ röntgenspridningsstudier av ytskikt utförts vid svarvning. Studien visar på möjligheten att observera spänning och värmeutvidgning av skikten eller arbetsmaterialet under bearbetning. Experimenten ger information om skiktens beteende under bearbetning i realtid. La estabilidad térmica del recubrimiento es esencial debido a que estos recubrimientos durante su aplicación son utilizados a elevada temperatura y a alta velocidad. Durante dicho proceso, la evolución microestructural afecta a las propiedades mecánicas. En dicha tesis, la estabilidad mecánica de los recubimientos duros base nitruro producidos mediante arco y recocidos a elevada temperatura son analizados y se correlacionado con su transformación de fase. La dureza, la resistencia a la fractura son evaluados mediante la observación tanto superficial como transversal mediante microscopia electrónica de barrido. La resistencia a la propagación de grieta de Ti1?xAlxN con un contenido en Al que fluctúa entre 0.23-0.82 se estudia mediante ensayos de fatiga por contacto, donde la diferencia microstructural juega un papel importante. Las mejores propiedades mecánicas se encentran en las muestras con un 0.63 de Ti donde se ha realizado un proceso de recocido a 900o C debido a la descomposición espinoidal. Las características mecánicas y de alta temperatura de recubrimientos duros pueden ser mejoradas si tenemos un recubrimiento multicapa. Aleaciones cuaternarias de Ti-Al-X-N (X = Cr, Nb y V) son estudiada, y una mejor tenacidad de fractura se encuentra para la muestra TiAl(Nb)N sin tratamiento de recocido como recocida a 1000ºC. La formación del AlN con una estructura hexagonal en la muestra TixAl0.37Cr1?0.37?xN (x = 0.03 y 0.16) son analizadas mediante ensayos in-situ de difracción de rayos X durante el proceso de recocido. Cabe mencionar que la energía cinética para la formación de la AlN con una estructura hexagonal depende del proceso de recocido, la cual hace variar la composición química del recubrimiento. Multicapas de h (hexagonal)-ZrAlN/c (cúbica)-TiN con un elevado contenido de Al son estudiadas mediante ensayos de rayado y la generación de daño es observado mediante la técnica del haz de iones focalizados. Las formas de la fase de c-Ti(Zr)N en las multicapas de (h)-ZrAlN/c-TiN formadas a elevadas temperaturas contribuyen a mejorar la dureza y la tenacidad de fractura manteniendo la semicoherencia en las intercaras entre cada capa. Finalmente, se realiza un análisis in-situ de los diferentes recubrimientos me diante dispersión de rayos X durante un proceso de torneado. En este caso, se demuestra la posibilidad de observar la evolución de las tensiones residuales y de la expansión térmica durante el proceso de conformado. Dicho experimentos proporciona información en tiempo real sobre el comportamiento del recubrimiento en condiciones de servicio.

Defect-engineered (Ti,Al)N thin films

Defect-engineered (Ti,Al)N thin films
Author: Isabella Citlalli Schramm Benítez
Publisher: Linköping University Electronic Press
Total Pages: 73
Release: 2017-10-23
Genre:
ISBN: 9176854566

This thesis investigates the effect of point defects (nitrogen vacancies and interstitials) and multilayering ((Ti,Al)N/TiN) on the phase transformations in cathodic arc-evaporated cubic (Ti,Al)N thin films at elevated temperatures. Special attention is paid to the evolution of the beneficial spinodal decomposition into c-TiN and c-AlN, the detrimental formation of wurtzite AlN and the potential application as hard coating in cutting tools. c-(Ti1-xAlx)Ny thin films with varying Al fractions and N content (y = 0.93 to 0.75) show a delay in the spinodal decomposition when increasing the amount of N vacancies. This results in a 300 °C upshift in the age hardening and a delay in the w-AlN formation, while additions of self-interstitials enhance phase separation. High temperature interaction between hard metal substrates and thin films is more pronounced when increasing N deficiency through diffusion of substrate elements into the film. Low N content films (y = 0.58 to 0.40) showed formation of additional phases such as Ti4AlN3, Ti2AlN, Al5Ti2 and Al3Ti during annealing and a transformation from Ti2AlN to Ti4AlN3 via intercalation. The multilayer structure of TiN/TiAlN results in surfacedirected spinodal decomposition that affects the decomposition behavior. Careful use of these effects appears as a promising method to improve cutting tool performance. Diese Arbeit untersucht den Effekt von Punktdefekten (Stickstoffleerstellen und Zwischengitteratome) und Multilagen ((Ti,Al)N/TiN) auf die Phasenumwandlung in lichtbogenverdampften kubischen (Ti,Al)N-Dünnschichten bei erhöhten Temperaturen. Besonderes Augenmerk liegt auf der Entwicklung der vorteilhaften spinodalen Entmischung in c-TiN und c-AlN und der nachteiligen Bildung von Wurtzit-AlN, sowie der möglichen Anwendung als Hartstoffbeschichtung von Schneidwerkzeugen. c-(Ti1-xAlx)Ny mit unterschiedlichem Al-Anteil und N-Gehalten von y = 0,93 bis 0,75 zeigt mit zunehmenden Stickstoffleerstellen eine Verzögerung der spinodalen Entmischung. Dadurch verschiebt sich die Ausscheidungshärtung um 300 °C zu höheren Temperaturen und die w-AlN-Bildung wird verzögert, während der Einbau von Eigenzwischengitteratomen die Entmischung beschleunigt. Die Hochtemperaturwechselwirkung zwischen Hartmetallsubstrat und Dünnschicht durch Diffusion von Substratelementen in die Schicht nimmt mit steigendem Stickstoffdefizit zu. Stickstoffarme Schichten (y = 0,58 bis 0,40) zeigen während der Wärmebehandlung zusätzliche Phasen wie Ti4AlN3, Ti2AlN, Al5Ti2 und Al3Ti und eine Umwandlung von Ti2AlN in Ti4AlN3 durch Interkalation. Die Multischichtstruktur von TiN/TiAlN führt zu einer oberflächengerichteten spinodalen Entmischung, die das Entmischungsverhalten beeinflusst. Ein gezielter Einsatz dieser Effekte erscheint als ein vielsprechender Weg, um die Leistungsfähigkeit von Schneidwerkzeugen zu verbessern. I denna avhandling behandlas inverkan av punktdefekter (kvävevakanser och interstitialer) och multilagring ((Ti,Al)N/TiN) på högtemperaturfasomvandlingar i tunna arcförångade skikt av kubiska (Ti,Al)N. Störst vikt har lagts på utvecklingen av det fördelaktiga spinodala sönderfallet till c-TiN och c-AlN, den ofördelaktiga omvandlingen till w-AlN och potentialen som hårda skikt i verktygstillämpningar. Tunna c-(Ti1-xAlx)Ny skikt med olika Al-andel och en N-halt mellan (y = 0.93 och 0.75) uppvisar ökad undertryckning av det spinodala sönderfallet med ökat kvävevakanshalt. Detta resulterar i bildandet av w-AlN skiftas upp i temperatur vilket gör att åldershärdningen höjs med 300 °C. Däremot medför närvaron av självinterstitialer ett snabbare sönderfall. Växelverkan mellan hårdmetallsubstraten och de tunna skikten vid hög temperatur ökar med minskad kvävehalt i skiten genom diffusion av atomer från substratet in i filmen. Filmer med låg kvävehalt (y = 0.58 till 0.40) bildar även andra faser så som Ti4AlN3, Ti2AlN, Al5Ti2 och Al3Ti under värmebehandling och fasomvandlingen från Ti2AlN till Ti4AlN3 sker via en mekanism kallad intercalation. Multilagring av TiN/TiAlN resulterar i ett ytriktad spinodalt sönderfall vilket påverkar det totala sönderfallsförloppet. Nyttjande av dessa resultat syns som lovande vägar till förbättrade verktygsegenskaper.

TiAlN-based Coatings at High Pressures and Temperatures

TiAlN-based Coatings at High Pressures and Temperatures
Author: Robert Pilemalm
Publisher: Linköping University Electronic Press
Total Pages: 47
Release: 2014-11-20
Genre:
ISBN: 9175191865

TiAlN and TiAlN-based coatings that are used of relevance as protection of cutting tool inserts used in metal machining have been studied. All coatings were deposited by reactive cathodic arc evaporation using industrial scale deposition systems. The metal content of the coatings was varied by using different combinations of compound cathodes. The as-deposited coatings were temperature annealed at ambient pressure and in some cases also at high pressure. The resulting microstructure was first evaluated through a combination of x-ray diffraction and transmission electron microscopy. In addition, mechanical properties such as hardness by nanoindentation were also reported. TiAlN coatings with two different compositions were deposited on polycrystalline boron nitride substrates and then high pressure high temperature treated in a BELT press at constant 5.35 GPa and at 1050 and 1300 °C for different times. For high pressure high temperature treated TiAlN it has been shown that the decomposition is slower at higher pressure compared to ambeint pressure and that no chemical interaction takes place between TiAlN and polycrystalline cubic boron nitride during the experiments. It is concluded that this film has the potential to protect a polycrystalline cubic boron nitride substrate during metal machining due to a high chemical integrity. TiZrAlN coatings with different predicted driving forces for spinodal decomposition were furthermore annealed at different temperatures. For this material system it has been shown that for Zr-poor compositions the tendency for phase separation between ZrN and AlN is strong at elevated temperatures and that after spinodal decomposition stable TiZrN is formed.

Thin-Films for Machining Difficult-to-Cut Materials

Thin-Films for Machining Difficult-to-Cut Materials
Author: Ch Sateesh Kumar
Publisher: CRC Press
Total Pages: 101
Release: 2023-05-11
Genre: Technology & Engineering
ISBN: 1000878244

This book presents a balanced blend of fundamental research such as principles and characteristics of machining of difficult-to-cut materials and coating techniques and in-depth practical information on coatings techniques and classifications, the effect of coating parameters on machining responses, and finite element analysis of the machining performance of coated tools. In addition to the benefits of the thin-film deposition on the cutting tools, the limitations of the coating deposition techniques and the coating properties are also discussed. Features: Associates the application of coating technology for improving machining characteristics of difficult-to-cut materials. Elaborates effect of coating architecture on the output machining parameters. Explores the performance of coated cutting tools. Discusses advanced coating systems and their application. Includes industrial case studies and practical implementations where coatings were applied for the machining of difficult-to-cut materials. This book is aimed at researchers and graduate students in thin-films, coatings, machining, materials engineering, and manufacturing.

Mechanical and Thermal Stability of Hard Nitride Coatings

Mechanical and Thermal Stability of Hard Nitride Coatings
Author: Yu-Hsiang Chen
Publisher:
Total Pages: 158
Release: 2019
Genre:
ISBN: 9789175198323

Hard coating 's thermal stability is essential due to the high temperature environment of high-speed cutting applications, while the induced phase and microstructure evolution affects the mechanical properties. In this thesis, the mechanical stability of arc-evaporated hard nitride coatings annealed at high temperature is analyzed and connected to the phase evolution. In addition to hardness, fracture toughness is evaluated by surface and cross-sectional investigations by scanning/transmission electron microscopy of damage events by mechanical tests. The crack resistance of Ti1-xAixN with a range of Al content (x = 0.23-0.82) is studied by contact fatigue tests, where the difference in the microstructure plays a major role. Superior mechanical properties are found in annealed Ti0.63AI0.37N at 900 oC due to the spinodal decomposition. The mechanical and high-temperature properties of hard coatings can be enhanced by alloying or multi-layering. Quaternary Ti-Al-X-N (X = Cr, Nb and V) alloys are studied, and superior toughness is found in TiAI(Nb )N in both the as-deposited and annealed (1100 oC) states. The h-AIN formation in TixAI0.37Cr1-0.37-xN (x = 0.03 and 0.16) is analyzed by in-situ x-ray scattering during annealing. The kinetic energy for h-AIN formation is found to be dependent on the microstructure evolution during annealing, which varies with coating composition. High Al content h-ZrAIN/c-TiN and h-ZrAIN/c-ZrN multilayers are investigated through scratch tests followed by focused ion-beam analysis of the crack propagation. A c-Ti(Zr)N phase forms in h-ZrAIN/c-TiN multilayers at high temperatures and that contributes to enhanced hardness and fracture toughness by keeping the semi-coherency at the sub-interfaces. Finally, an in-situ analysis of coatings by x-ray scattering during a turning process is carried out. lt demonstrates the possibility of observation of stress evolution and thermal expansion of the coatings or the work piece material during machining. This experiment provides real-time information on the coating behavior during cutting.

Modeling and Simulation for Material Selection and Mechanical Design

Modeling and Simulation for Material Selection and Mechanical Design
Author: George E. Totten
Publisher: CRC Press
Total Pages: 493
Release: 2003-12-02
Genre: Technology & Engineering
ISBN: 0824758765

This reference describes advanced computer modeling and simulation procedures to predict material properties and component design including mechanical properties, microstructural evolution, and materials behavior and performance. The book illustrates the most effective modeling and simulation technologies relating to surface-engineered compounds, fastener design, quenching and tempering during heat treatment, and residual stresses and distortion during forging, casting, and heat treatment. Written by internationally recognized experts in the field, it enables researchers to enhance engineering processes and reduce production costs in materials and component development.

Journal of Nano Research

Journal of Nano Research
Author: Trans Tech Publications, Limited
Publisher: Trans Tech Publications Ltd
Total Pages: 180
Release: 2014-03-24
Genre: Technology & Engineering
ISBN: 3038268666

This periodical edition includes peer-reviewed scientific and engineering papers on all aspects of research in the area of nanoscience and nanotechnologies and wide practical application of the achieved results.

Cathodic Arcs

Cathodic Arcs
Author: André Anders
Publisher: Springer Science & Business Media
Total Pages: 555
Release: 2009-07-30
Genre: Science
ISBN: 0387791086

Cathodic arcs are among the longest studied yet least understood objects in science. Plasma-generating, tiny spots appear on the cathode; they are highly dynamic and hard to control. With an approach emphasizing the fractal character of cathode spots, strongly fluctuating plasma properties are described such as the presence of multiply charged ions that move with supersonic velocity. Richly illustrated, the book also deals with practical issues, such as arc source construction, macroparticle removal, and the synthesis of dense, well adherent coatings. The book spans a bridge from plasma physics to coatings technology based on energetic condensation, appealing to scientists, practitioners and graduate students alike.