The Mould Design Guide
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Author | : Peter Jones |
Publisher | : |
Total Pages | : 540 |
Release | : 2008 |
Genre | : Science |
ISBN | : 9781847350879 |
This book provides design engineers, toolmakers, moulding technicians and production engineers with an in depth guide to the design and manufacture of mould tools that work successfully in production. It highlights the necessity to design a mould tool that allows overall production to make an acceptable profit, and whilst it is recognised that not all design engineers will be able to influence the profitability factor it is an important aspect to consider.The guide focuses on designs that will produce the required production rate and quality of mouldings in a consistent and reliable fashion; the key components of a successful mould tool. The introductory chapters outline the injection moulding process, basic moulding parameters and overall machine construction. Dedicated chapters give a full account of all the variables that should be taken into account.
Author | : R. G. Pye |
Publisher | : Halsted Press |
Total Pages | : 497 |
Release | : 1986-01-01 |
Genre | : Injection molding of plastics |
ISBN | : 9780470205693 |
Author | : P.S. Cracknell |
Publisher | : Springer |
Total Pages | : 132 |
Release | : 2014-08-23 |
Genre | : Technology & Engineering |
ISBN | : 9789401572118 |
Injection moulding is one of the most important methods of manufacturing plastics products. Through the development of sophisticated micro processor control systems, the modern injection moulding machine is capable of producing precision mouldings with close tolerances in large numbers and with excellent reproducibility. This capability, however, is often limited by the lack of a proper appreciation of mould design. The mould, or tool as it is often called, is at the heart of the injection moulding process. Its basic function is to accept the plastic melt from the injection unit and cool it to the desired shape prior to ejection. It is not, however, simply a matter of the mould having an impression of the shape to be moulded. Many other factors have to be taken into account - for example, the ability to fill the mould impression properly and efficiently without inducing weaknesses in the moulding and the efficient cooling of the moulding in order to maximise production rates without diminishing the quality of the moulding. In addition, the type of mould, gate and runner system, and ejection system which will best meet the needs of a particular job specification have to be determined. In our experience lack of attention to such factors leads to the mould limiting the ability of the injection moulding machine and preventing the process as a whole from achieving its true potential.
Author | : Jay Shoemaker |
Publisher | : |
Total Pages | : 326 |
Release | : 2006-01-01 |
Genre | : Injection molding of plastics |
ISBN | : 9783446406407 |
Author | : Donald F Heaney |
Publisher | : Woodhead Publishing |
Total Pages | : 652 |
Release | : 2018-11-01 |
Genre | : Technology & Engineering |
ISBN | : 0081021534 |
Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques, as well as automation of the MIM process and metal injection molding of large components. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys, carbon steels, precious metals, and aluminum. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering Comprehensively examines quality issues such as feedstock characterization, modeling and simulation, common defects and carbon content control
Author | : R.G.W. PYE |
Publisher | : |
Total Pages | : 497 |
Release | : 1983 |
Genre | : |
ISBN | : |
Author | : David O. Kazmer |
Publisher | : Carl Hanser Verlag GmbH Co KG |
Total Pages | : 446 |
Release | : 2012-11-12 |
Genre | : Technology & Engineering |
ISBN | : 3446434194 |
This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the "big picture" before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to "real world" mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think "outside the box" in developing innovative and highly functional mold designs. Contents: · Introduction to mold functions, types, and components · Review of design for injection molding · Cost estimation and optimization · Mold layout design including cavity layout, sizing, and materials selection · Cavity, runner system, and gating analysis and design · Cooling system analysis and design · Venting, shrinkage, and warpage analysis and strategies · Ejection force analysis and ejection system designs · Stress and deflection analysis with structural system designs · A survey of advanced mold designs
Author | : Samuel L. Belcher |
Publisher | : CRC Press |
Total Pages | : 182 |
Release | : 2007-03-05 |
Genre | : Technology & Engineering |
ISBN | : 1420014811 |
Taking a straight-forward approach, the Practical Guide to Injection Blow Molding explores the entire industry from conception, design, costing, tooling, and machinery, to trouble-shooting, testing, and daily production. With information for both the novice investor and the plastic industry expert, this concise text is reinforced with pictures, charts, and figures. The author, a highly knowledgeable industry insider, and a member ofThe Plastics Hall of Fame, discusses the history of the industry, as well as its daily workings. He instructs in product and tooling design, as well as material and machine selection, explaining advantages and disadvantages, elaborating on efficiencies that can be realized.
Author | : D.V. Rosato |
Publisher | : Springer Science & Business Media |
Total Pages | : 1484 |
Release | : 2012-12-06 |
Genre | : Technology & Engineering |
ISBN | : 1461545978 |
This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.
Author | : Bruce Catoen |
Publisher | : |
Total Pages | : 820 |
Release | : 2021-10-15 |
Genre | : Injection molding of plastics |
ISBN | : 9781569908150 |
An injection mold is the heart of any plastics molding workcell. Understanding the principles of an injection mold design and its importance is fundamental to the success of the product. This book takes the reader through the process of conceptualizing and designing an injection mold that will produce the desired plastic part.