The Effectiveness of Implementing Lean Manufacturing Techniques

The Effectiveness of Implementing Lean Manufacturing Techniques
Author: Ananthukrishna .A
Publisher:
Total Pages: 5
Release: 2020
Genre:
ISBN:

Lean manufacturing is a set of techniques and tools for process improvement. It was developed by Motorola in 1986, coinciding with the Japanese asset price bubble which is reflected in its terminology. Jack Welch made it central to his business strategy at General Electric in 1995. Today, it is used in many industrial sectors.The term "lean manufacturing" comes from statistics and is used in statistical quality control, which evaluates process capability. Originally, it referred to the ability of manufacturing processes to produce a very high proportion of output within specification. Processes that operate with "lean manufacturing quality" over the short term are assumed to produce long-term defect levels below 3.4 defects per million opportunities (DPMO).The primary objective is to study the effectiveness of implementing lean manufacturing techniques and to identify and analyze any related issues and industrial common challenges or problems in lean manufacturing implementation. In this study Descriptive Research design is used.In the case of multiple choice questions the responses are categorized based on the nature and percentage, and is calculated for each category. To find the percentage of the responses in each category Percentage Analysis is used. The percentage is calculated by dividing the number of responses by the total number of respondents.Convenience sampling method has been used in the research work. A well structured questionnaire have been used to collect the responses from employees. Numerous findings has been derived from this research has helped to provide few suggestions to improve the effectiveness of lean manufacturing techniques.

Machine that Changed the World

Machine that Changed the World
Author: James P. Womack
Publisher: Simon and Schuster
Total Pages: 344
Release: 1990
Genre: Business & Economics
ISBN: 0892563508

Draws conclusions for the future of the industry in the USA.

Lean Manufacturing

Lean Manufacturing
Author: John W. Davis
Publisher: Industrial Press Inc.
Total Pages: 202
Release: 2009
Genre: Business & Economics
ISBN: 9780831133856

Typically understood and/or accepted as the general path of implementation it took. It contains a list of important 'Key Reflections' at the end of each chapter

Lean Thinking

Lean Thinking
Author: James P. Womack
Publisher: Simon and Schuster
Total Pages: 365
Release: 2013-09-26
Genre: Business & Economics
ISBN: 1471111008

Lean Thinking was launched in the fall of 1996, just in time for the recession of 1997. It told the story of how American, European, and Japanese firms applied a simple set of principles called 'lean thinking' to survive the recession of 1991 and grow steadily in sales and profits through 1996. Even though the recession of 1997 never happened, companies were starving for information on how to make themselves leaner and more efficient. Now we are dealing with the recession of 2001 and the financial meltdown of 2002. So what happened to the exemplar firms profiled in Lean Thinking? In the new fully revised edition of this bestselling book those pioneering lean thinkers are brought up to date. Authors James Womack and Daniel Jones offer new guidelines for lean thinking firms and bring their groundbreaking practices to a brand new generation of companies that are looking to stay one step ahead of the competition.

The Routledge Companion to Lean Management

The Routledge Companion to Lean Management
Author: Torbjorn H. Netland
Publisher: Taylor & Francis
Total Pages: 501
Release: 2016-12-08
Genre: Business & Economics
ISBN: 1317416511

Interest in the phenomenon known as "lean" has grown significantly in recent years. This is the first volume to provide an academically rigorous overview of the field of lean management, introducing the reader to the application of lean in diverse application areas, from the production floor to sales and marketing, from the automobile industry to academic institutions. The volume collects contributions from well-known lean experts and up-and-coming scholars from around the world. The chapters provide a detailed description of lean management across the manufacturing enterprise (supply chain, accounting, production, sales, IT etc.), and offer important perspectives for applying lean across different industries (construction, healthcare, logistics). The contributors address challenges and opportunities for future development in each of the lean application areas, concluding most chapters with a short case study to illustrate current best practice. The book is divided into three parts: The Lean Enterprise Lean across Industries A Lean World. This handbook is an excellent resource for business and management students as well as any academics, scholars, practitioners, and consultants interested in the "lean world."

Lean Manufacturing

Lean Manufacturing
Author: William M Feld
Publisher: CRC Press
Total Pages: 240
Release: 2000-09-28
Genre: Business & Economics
ISBN: 1420025538

There are some very good books available that explain the Lean Manufacturing theory and touch on implementing its techniques. However, you cannot learn "how to be" lean from merely reading the theory. And to be successful in the real-work environment you need a clear comprehension of how lean techniques work, rather than just a remote understanding

Lean Solutions

Lean Solutions
Author: James P. Womack
Publisher: Simon and Schuster
Total Pages: 368
Release: 2015-08-18
Genre: Business & Economics
ISBN: 0743277791

As consumers, we have a greater selection of higher quality goods & services to choose from, yet our experience of obtaining & using these items is more frustrating than ever. At the same time, companies find themselves with declining customer loyalty & greater challenges in fulfilling orders. This text offers solutions to these problems.

How To Implement Lean Manufacturing

How To Implement Lean Manufacturing
Author: Lonnie Wilson
Publisher: McGraw Hill Professional
Total Pages: 335
Release: 2009-07-06
Genre: Technology & Engineering
ISBN: 0071625089

A Practical, Hands-on Guide to Lean Manufacturing This real-world resource offers proven solutions for implementing lean manufacturing in an enterprise environment, covering the engineering and production aspects as well as the business culture concerns. Filled with detailed examples, the book focuses on the rapid application of lean principles so that large, early financial gains can be made. How to Implement Lean Manufacturing explains Toyota Production System (TPS) practices and specifies the distinct order in which lean techniques should be applied to achieve maximum gains. Global case studies illustrate successes and pitfalls of lean manufacturing initiatives. Discover how to: Rigorously test and retest the state of your "leanness" with unique evaluators Develop and deploy plant-wide strategies and goals Improve speed and quality and dramatically reduce costs Reduce variation in the manufacturing system in order to reduce inventory Reduce lead times to enable improved responsiveness and flexibility Synchronize production and supply to the customer Create flow and establish pull-demand systems Perform system-wide and specific value-stream evaluations Generate a comprehensive list of highly focused Kaizen activities Sustain process gains Manage constraints and reduce bottlenecks Implement cellular manufacturing

Improving Business Performance With Lean

Improving Business Performance With Lean
Author: James R. Bradley
Publisher: Business Expert Press
Total Pages: 200
Release: 2012-01-13
Genre: Business & Economics
ISBN: 1606492659

This textbook is a concise introduction to the essential concepts and tools used in the "Lean" method of improving business processes; it constitutes a sufficient "toolkit" to enable a reader to successfully improve business processes in their workplace. While Lean was first applied in manufacturing, arguably evolving out of the Toyota Production System, it is now applied widely to service and administrative processes as well. Lean, in comparison with other business improvement processes such as Six Sigma, relies on intuitive concepts rather than complex mathematics. Thus, a short, non-technical, understandable, and engaging text can successfully convey the essential principles of Lean and empower the reader. Besides describing the concepts of Lean, plentiful examples and brief case studies illustrate the application of Lean in different contexts including manufacturing, healthcare, food service, administrative processes, distribution, and retail. Besides giving a clear idea of how to apply Lean in various contexts, the examples illustrate which Lean tools are most appropriate in the various contexts. This book focuses on "how" to do Lean in terms of what the Lean tools are and how to apply them. What this book is not is an in-depth coverage of other organizational issues associated with the successful implementation of Lean. Because these issues are important, very brief coverage is included in the Section/Chapter entitled "Other Considerations in Lean." Each subsection in this chapter would be extremely brief and would outline the relevant issues, but in no way would thoroughly discuss these topics. References would be included here for those readers who wish to pursue future study in this area.

Lean Manufacturing

Lean Manufacturing
Author: Francisco J. G. Silva
Publisher:
Total Pages: 466
Release: 2019
Genre: Lean manufacturing
ISBN: 9781536157253

The paradigm of manufacturing is undergoing a major evolution throughout the world. The use of computers, the Internet and new challenges related to the Industry 4.0 have changed the way we engineer and manufacture products. Improving production with Lean Thinking is an evolution of a traditional approach in order to improve its processes to remain competitive in the global market. Lean Manufacturing is a multidimensional approach that embraces a wide variety of management practices in a unified system. These practices contain, quality systems, team work, and supplier management, among others. Nowadays, other practices have been adopted such as human factors and ergonomics. This book presents contributions of Lean Manufacturing applications in the world development and is intended to provide a comprehensive view of issues related to this area, with a specific focus on lean engineering principles; it is full of practical production examples of how Lean Thinking can be applied effectively to production systems. This work was conceptualized for an audience of graduate students mainly; however, it can also be consulted by engineers and company managers who seek state-of-the-art applications on Lean Manufacturing within a wide diversity of scenarios and conditions. The book, organized into 17 chapters, is intended to be an excellent source for dissemination of applied researches, lean concepts, and practices that have been successfully applied in the developing world domain. The book is also an excellent example of academy purpose with collaboration between different institutions from different countries that provide a global approach. Maria João Viamonte, PhD ISEP's President