Structural Steel Coatings for Corrosion Mitigation

Structural Steel Coatings for Corrosion Mitigation
Author: John Joseph Myers
Publisher:
Total Pages: 0
Release: 2010
Genre: Iron and steel bridges
ISBN:

"Task 1 of this project was to survey the performance of coating systems for steel bridges in Missouri and to evaluate coating and recoating practices. Task 1 was led under the direction of Dr. Glenn Washer from the University of Missouri located in Columbia, MO. A specific literature review focused on current state-of-the-practice for overcoatings, bridge coating assessment and rating, deterioration rate modeling as well as the risk assessment for overcoating. A new coating evaluation guideline was created to meet the needs of bridge maintenance in Missouri. Finally a field survey was carried out onto the existing bridge coatings across 10 Missouri Department of Transportation (MoDOT) districts and 26 counties. It was found that system S and G perform very well in many of the situations observed. The survey indicated that in many cases system S overcoatings are providing service life extension for the coating system, with some early failures resulting from severe exposure to deck drainage and corrosion. Deck condition, drainage, and joint conditions were found to be the dominate factor in deterioration of the coating system, regardless of the age of the coating. Task 2 of this project investigated the performance of new types of coating technologies on bridge corrosion mitigation and was led under the direction of Dr. John Myers from the Missouri University of Science and Technology located in Rolla, MO. Twelve coating systems including MoDOT system G were evaluated through several laboratory tests to study and predict the field performance and durability of new coating technologies. The new coating systems investigated in this study involved polyurea, polyaspartic polyurea, polysiloxane polymers and fluoropolymer. To date, these coating system technologies have not been used as a steel structural coatings system in the State of Missouri by MoDOT. The laboratory tests consist of freeze-thaw stability, salt fog resistance, QUV weathering and electrochemical tests. The comparison study was carried out to benchmark and understand the pros and cons of these new coating systems. In addition, two coating systems served as overcoating studies for lead-based paint systems representative of older existing bridges in the state of Missouri. These overcoating systems were evaluated using an accelerated lab test method and electrochemical test. The performance of the existing MoDOT calcium sulfonate (CSA) overcoating system (system S) was also studied within the test matrix for comparative purposes. The test results show that moisture cured urethane micaceous iron oxide zinc/polyurea polyaspartic is a promising coating system for recoating of new steel bridges and that aliphatic polyaspartic polyurea can also be applied on existing coatings after the surface is properly prepared"--Technical report documentation page.

Structural Steel Coatings for Corrosion Mitigation

Structural Steel Coatings for Corrosion Mitigation
Author: John Joseph Myers
Publisher:
Total Pages:
Release: 2010
Genre: Iron and steel bridges
ISBN:

"Task 1 of this project was to survey the performance of coating systems for steel bridges in Missouri and to evaluate coating and recoating practices. Task 1 was led under the direction of Dr. Glenn Washer from the University of Missouri located in Columbia, MO. A specific literature review focused on current state-of-the-practice for overcoatings, bridge coating assessment and rating, deterioration rate modeling as well as the risk assessment for overcoating. A new coating evaluation guideline was created to meet the needs of bridge maintenance in Missouri. Finally a field survey was carried out onto the existing bridge coatings across 10 Missouri Department of Transportation (MoDOT) districts and 26 counties. It was found that system S and G perform very well in many of the situations observed. The survey indicated that in many cases system S overcoatings are providing service life extension for the coating system, with some early failures resulting from severe exposure to deck drainage and corrosion. Deck condition, drainage, and joint conditions were found to be the dominate factor in deterioration of the coating system, regardless of the age of the coating. Task 2 of this project investigated the performance of new types of coating technologies on bridge corrosion mitigation and was led under the direction of Dr. John Myers from the Missouri University of Science and Technology located in Rolla, MO. Twelve coating systems including MoDOT system G were evaluated through several laboratory tests to study and predict the field performance and durability of new coating technologies. The new coating systems investigated in this study involved polyurea, polyaspartic polyurea, polysiloxane polymers and fluoropolymer. To date, these coating system technologies have not been used as a steel structural coatings system in the State of Missouri by MoDOT. The laboratory tests consist of freeze-thaw stability, salt fog resistance, QUV weathering and electrochemical tests. The comparison study was carried out to benchmark and understand the pros and cons of these new coating systems. In addition, two coating systems served as overcoating studies for lead-based paint systems representative of older existing bridges in the state of Missouri. These overcoating systems were evaluated using an accelerated lab test method and electrochemical test. The performance of the existing MoDOT calcium sulfonate (CSA) overcoating system (system S) was also studied within the test matrix for comparative purposes. The test results show that moisture cured urethane micaceous iron oxide zinc/polyurea polyaspartic is a promising coating system for recoating of new steel bridges and that aliphatic polyaspartic polyurea can also be applied on existing coatings after the surface is properly prepared"--Technical report documentation page.

Intelligent Coatings for Corrosion Control

Intelligent Coatings for Corrosion Control
Author: Atul Tiwari
Publisher: Butterworth-Heinemann
Total Pages: 747
Release: 2014-10-25
Genre: Science
ISBN: 0124115349

Intelligent Coatings for Corrosion Control covers the most current and comprehensive information on the emerging field of intelligent coatings. The book begins with a fundamental discussion of corrosion and corrosion protection through coatings, setting the stage for deeper discussion of the various types of smart coatings currently in use and in development, outlining their methods of synthesis and characterization, and their applications in a variety of corrosion settings. Further chapters provide insight into the ongoing research, current trends, and technical challenges in this rapidly progressing field. Reviews fundamentals of corrosion and coatings for corrosion control before delving into a discussion of intelligent coatings—useful for researchers and grad students new to the subject Covers the most current developments in intelligent coatings for corrosion control as presented by top researchers in the field Includes many examples of current and potential applications of smart coatings to a variety of corrosion problems

Corrosion Control for Offshore Structures

Corrosion Control for Offshore Structures
Author: Ramesh Singh
Publisher: Gulf Professional Publishing
Total Pages: 254
Release: 2014-08-12
Genre: Technology & Engineering
ISBN: 0124046908

A variable game changer for those companies operating in hostile, corrosive marine environments, Corrosion Control for Offshore Structures provides critical corrosion control tips and techniques that will prolong structural life while saving millions in cost. In this book, Ramesh Singh explains the ABCs of prolonging structural life of platforms and pipelines while reducing cost and decreasing the risk of failure. Corrosion Control for Offshore Structures places major emphasis on the popular use of cathodic protection (CP) combined with high efficiency coating to prevent subsea corrosion. This reference begins with the fundamental science of corrosion and structures and then moves on to cover more advanced topics such as cathodic protection, coating as corrosion prevention using mill applied coatings, field applications, and the advantages and limitations of some common coating systems. In addition, the author provides expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard and Test Methods. Packed with tables, charts and case studies, Corrosion Control for Offshore Structures is a valuable guide to offshore corrosion control both in terms of its theory and application. Prolong the structural life of your offshore platforms and pipelines Understand critical topics such as cathodic protection and coating as corrosion prevention with mill applied coatings Gain expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard Test Methods.

Steelwork Corrosion Control

Steelwork Corrosion Control
Author: D.A. Bayliss
Publisher: CRC Press
Total Pages: 433
Release: 2002-08-08
Genre: Architecture
ISBN: 0415261015

Engineers on major building projects continue to echo the sentiment that "painting amounts to 10% of the job, but provides 90% of the problems". This second edition of Steelwork Corrosion Control provides sound advice and authoritative guidance on the principles involved and methods of achieving sound steel protection. Taking into account the considerable developments in the paint protection industry, Steelwork Corrosion Control has been comprehensively updated to include new materials and coating systems, and the number of new ISO / BS / European standards and codes of practice on paints and painting, health and safety, and environmental issues. It is a must-have guide for engineers, architects and designers for whom the protection of structural steelwork is an important, albeit relatively minor, part of their professional activities. David Deacon is the President Elect of the Institute of Corrosion and a Fellow of FTCS (Fellowship of Technical Service Coating). Derek Bayliss is a Past President of the Institute of Corrosion and has served as Chairman of BS 5493 (concerned with coating strucures against corrosion).

Corrosion

Corrosion
Author: L L Shreir
Publisher: Newnes
Total Pages: 1145
Release: 2013-10-22
Genre: Technology & Engineering
ISBN: 1483164128

Corrosion, Volume 2: Corrosion Control deals with corrosion and corrosion control. Topics covered range from the design and economic aspects of corrosion to cathodic and anodic protection; pretreatment and design for metal finishing; protective action of metallic coatings; and methods of applying metallic coatings. Corrosion testing, monitoring, and inspection are also considered. This volume is comprised of 13 chapters; the first of which provides an overview of corrosion control, with emphasis on the classification of practical methods of corrosion control. Attention then turns to the economic aspects of corrosion; how corrosion control is implemented in chemical and petrochemical plants; and design considerations to prevent corrosion in buildings and structures. Design in marine engineering and in relation to welding and joining is also discussed. The chapters that follow focus on the principles and practical applications of cathodic and anodic protection; chemical and mechanical pretreatments for metal finishing; and design for corrosion protection by electroplated and paint coatings. Chemical conversion coatings and miscellaneous coatings such as vitreous enamel coatings are also considered. Finally, this book describes the conditioning of the atmosphere to reduce corrosion. Tables and specifications as well as terms and abbreviations are included. This book will be of value to students as well as workers and engineers involved in corrosion and corrosion control.

Smart Protective Coatings for Corrosion Control

Smart Protective Coatings for Corrosion Control
Author: Lingwei Ma
Publisher: John Wiley & Sons
Total Pages: 533
Release: 2024-03-27
Genre: Technology & Engineering
ISBN: 3527847138

Smart Protective Coatings for Corrosion Control Overview of the latest research in advanced coatings for anticorrosion and the development of optimized surfaces with high anticorrosion ability Smart Protective Coatings for Corrosion Control introduces the newest research developments in self-healing coatings, self-reporting coatings, and superhydrophobic coatings, reviewing corrosion processes and strategies, smart coatings for corrosion protection, techniques for synthesizing and applying smart coatings, different kinds of self-healing and self-reporting coatings activated by different environmental stimuli, and current and future trends of protective coatings for automotive, aerospace, marine, nuclear, oil/gas, and military applications. This book also discusses new ideas in the field, such as the combination of self-healing and self-reporting properties, new techniques to study localized microscale electrochemical corrosion behavior, as well as atmospheric corrosion monitor technique to study the real-time protection behavior of coatings in different environments. The processes of coating degradation and metal corrosion are discussed in detail so that non-experts can gain a basic understanding of the corrosion protection techniques. Written by two highly qualified academics with significant research experience in the field, Smart Protective Coatings for Corrosion Control includes information on: Coating preparation, filler preparation, surface characterization, macroscopic and microscopic electrochemical properties, and self-healing performance of self-healing coating systems under different environmental stimuli Photothermal conversion species such as graphene oxide, titanium nitride, and Fe3O4 Different types of corrosion indicators, such as phenolphthalein, sulfosalicylic acid-modified carbon dots, and phenanthroline High-mobility polymer networks that endow a shape memory effect and allow coatings to recover their original shape and barrier properties Solutions to three corrosion conditions—room temperature immersion, alternating wet-dry, and outdoor atmospheric exposure conditions Presenting the latest research in the field, Smart Protective Coatings for Corrosion Control is a practical and highly valuable reference on the subject for scientists, researchers, and students in diverse programs of study.