Structural Multiscale Topology Optimization with Stress Constraint for Additive Manufacturing

Structural Multiscale Topology Optimization with Stress Constraint for Additive Manufacturing
Author: Ferdinando Auricchio
Publisher:
Total Pages:
Release: 2019
Genre:
ISBN:

In this paper a phase-field approach for structural topology optimization for a 3D-printing process which includes stress constraint and potentially multiple materials or multiscales is analyzed. First order necessary optimality conditions are rigorously derived and a numerical algorithm which implements the method is presented. A sensitivity study with respect to some parameters is conducted for a two-dimensional cantilever beam problem. Finally, a possible workflow to obtain a 3D-printed object from the numerical solutions is described and the final structure is printed using a fused deposition modeling (FDM) 3D printer.

Multiscale Structural Topology Optimization

Multiscale Structural Topology Optimization
Author: Liang Xia
Publisher: Elsevier
Total Pages: 186
Release: 2016-04-27
Genre: Technology & Engineering
ISBN: 0081011865

Multiscale Structural Topology Optimization discusses the development of a multiscale design framework for topology optimization of multiscale nonlinear structures. With the intention to alleviate the heavy computational burden of the design framework, the authors present a POD-based adaptive surrogate model for the RVE solutions at the microscopic scale and make a step further towards the design of multiscale elastoviscoplastic structures. Various optimization methods for structural size, shape, and topology designs have been developed and widely employed in engineering applications. Topology optimization has been recognized as one of the most effective tools for least weight and performance design, especially in aeronautics and aerospace engineering. This book focuses on the simultaneous design of both macroscopic structure and microscopic materials. In this model, the material microstructures are optimized in response to the macroscopic solution, which results in the nonlinearity of the equilibrium problem of the interface of the two scales. The authors include a reduce database model from a set of numerical experiments in the space of effective strain. Presents the first attempts towards topology optimization design of nonlinear highly heterogeneous structures Helps with simultaneous design of the topologies of both macroscopic structure and microscopic materials Helps with development of computer codes for the designs of nonlinear structures and of materials with extreme constitutive properties Focuses on the simultaneous design of both macroscopic structure and microscopic materials Includes a reduce database model from a set of numerical experiments in the space of effective strain

The Impact of Additive Manufacturing Constraints and Design Objectives on Structural Topology Optimization

The Impact of Additive Manufacturing Constraints and Design Objectives on Structural Topology Optimization
Author: Babin Dangal
Publisher:
Total Pages: 0
Release: 2023
Genre: Additive manufacturing
ISBN:

To analyze the impact of different objective functions and additive manufacturing (AM) constraints on structural topology optimization, it is necessary to perform an in-depth comparative study. This analysis should consider specific structural design factors, such as compliance, volume, or stress minimization, and assess their effects on the topology optimization for AM. In addition, the inclusion of AM constraints can have a significant influence on various aspects, including optimal part geometry, part volume, support structure volume, and structural performance. Thus, it is essential to examine and compare these factors to determine the optimal part design for AM. This study focuses on comparing topology optimization results obtained using compliance, stress, or multi-objective minimization, with and without AM constraints. The comparative analysis is conducted in the study, utilizing four structural design examples: cantilever beam, bridge-shaped structure, L-shaped beam and connecting rod. The comparison results provide insights into the effects of build orientation, AM constraints such as overhang, and different design objectives on the structural topology optimization for AM.

Topology Optimization in Engineering Structure Design

Topology Optimization in Engineering Structure Design
Author: Jihong Zhu
Publisher: Elsevier
Total Pages: 296
Release: 2016-11-08
Genre: Business & Economics
ISBN: 0081021194

Topology Optimization in Engineering Structure Design explores the recent advances and applications of topology optimization in engineering structures design, with a particular focus on aircraft and aerospace structural systems.To meet the increasingly complex engineering challenges provided by rapid developments in these industries, structural optimization techniques have developed in conjunction with them over the past two decades. The latest methods and theories to improve mechanical performances and save structural weight under static, dynamic and thermal loads are summarized and explained in detail here, in addition to potential applications of topology optimization techniques such as shape preserving design, smart structure design and additive manufacturing.These new design strategies are illustrated by a host of worked examples, which are inspired by real engineering situations, some of which have been applied to practical structure design with significant effects. Written from a forward-looking applied engineering perspective, the authors not only summarize the latest developments in this field of structure design but also provide both theoretical knowledge and a practical guideline. This book should appeal to graduate students, researchers and engineers, in detailing how to use topology optimization methods to improve product design. Combines practical applications and topology optimization methodologies Provides problems inspired by real engineering difficulties Designed to help researchers in universities acquire more engineering requirements

Topology Optimization

Topology Optimization
Author: Martin Philip Bendsoe
Publisher: Springer Science & Business Media
Total Pages: 381
Release: 2013-04-17
Genre: Mathematics
ISBN: 3662050862

The topology optimization method solves the basic enginee- ring problem of distributing a limited amount of material in a design space. The first edition of this book has become the standard text on optimal design which is concerned with the optimization of structural topology, shape and material. This edition, has been substantially revised and updated to reflect progress made in modelling and computational procedures. It also encompasses a comprehensive and unified description of the state-of-the-art of the so-called material distribution method, based on the use of mathematical programming and finite elements. Applications treated include not only structures but also materials and MEMS.

Topology Optimization for Additive Manufacturing Involving High-Cycle Fatigue

Topology Optimization for Additive Manufacturing Involving High-Cycle Fatigue
Author: Shyam Suresh
Publisher: Linköping University Electronic Press
Total Pages: 41
Release: 2020-05-05
Genre:
ISBN: 9179298508

Additive Manufacturing (AM) is gaining popularity in aerospace and automotive industries. This is a versatile manufacturing process, where highly complex structures are fabricated and together with topology optimization, a powerful design tool, it shares the property of providing a very large freedom in geometrical form. The main focus of this work is to introduce new developments of Topology Optimization (TO) for metal AM. The thesis consists of two parts. The first part introduces background and theory, where TO and adjoint sensitivity analysis are described. Furthermore, methodology used to identify surface layer and high-cycle fatigue are introduced. In the second part, three papers are appended, where the first paper presents the treatment of surface layer effects, while the second and third papers provide high-cycle fatigue constraint formulations. In Paper I, a TO method is introduced to account for surface layer effects, where different material properties are assigned to bulk and surface regions. In metal AM, the fabricated components in as-built surface conditions significantly affect mechanical properties, particularly fatigue properties. Furthermore, the components are generally in-homogeneous and have different microstructures in bulk regions compared to surface regions. We implement two density filters to account for surface effects, where the width of the surface layer is controlled by the second filter radius. 2-D and 3-D numerical examples are treated, where the structural stiffness is maximized for a limited mass. For Papers II and III, a high-cycle fatigue constraint is implemented in TO. A continuous-time approach is used to predict fatigue-damage. The model uses a moving endurance surface and the development of damage occurs only if the stress state lies outside the endurance surface. The model is applicable not only for isotropic materials (Paper II) but also for transversely isotropic material properties (Paper III). It is capable of handling arbitrary load histories, including non-proportional loads. The anisotropic model is applicable for additive manufacturing processes, where transverse isotropic properties are manifested not only in constitutive elastic response but also in fatigue properties. Two optimization problems are solved: In the first problem the structural mass is minimized subject to a fatigue constraint while the second problem deals with stiffness maximization subjected to a fatigue constraint and mass constraint. Several numerical examples are tested with arbitrary load histories.

Evolutionary Topology Optimization of Continuum Structures

Evolutionary Topology Optimization of Continuum Structures
Author: Xiaodong Huang
Publisher: John Wiley & Sons
Total Pages: 240
Release: 2010-03-11
Genre: Technology & Engineering
ISBN: 9780470689479

Evolutionary Topology Optimization of Continuum Structures treads new ground with a comprehensive study on the techniques and applications of evolutionary structural optimization (ESO) and its later version bi-directional ESO (BESO) methods. Since the ESO method was first introduced by Xie and Steven in 1992 and the publication of their well-known book Evolutionary Structural Optimization in 1997, there have been significant improvements in the techniques as well as important practical applications. The authors present these developments, illustrated by numerous interesting and detailed examples. They clearly demonstrate that the evolutionary structural optimization method is an effective approach capable of solving a wide range of topology optimization problems, including structures with geometrical and material nonlinearities, energy absorbing devices, periodical structures, bridges and buildings. Presents latest developments and applications in this increasingly popular & maturing optimization approach for engineers and architects; Authored by leading researchers in the field who have been working in the area of ESO and BESO developments since their conception; Includes a number of test problems for students as well as a chapter of case studies that includes several recent practical projects in which the authors have been involved; Accompanied by a website housing ESO/BESO computer programs at http://www.wiley.com/go/huang and test examples, as well as a chapter within the book giving a description and step-by-step instruction on how to use the software package BESO2D. Evolutionary Topology Optimization of Continuum Structures will appeal to researchers and graduate students working in structural design and optimization, and will also be of interest to civil and structural engineers, architects and mechanical engineers involved in creating innovative and efficient structures.

Algorithm-Driven Truss Topology Optimization for Additive Manufacturing

Algorithm-Driven Truss Topology Optimization for Additive Manufacturing
Author: Christian Reintjes
Publisher: Springer Nature
Total Pages: 219
Release: 2022-02-01
Genre: Computers
ISBN: 3658362111

Since Additive Manufacturing (AM) techniques allow the manufacture of complex-shaped structures the combination of lightweight construction, topology optimization, and AM is of significant interest. Besides the established continuum topology optimization methods, less attention is paid to algorithm-driven optimization based on linear optimization, which can also be used for topology optimization of truss-like structures. To overcome this shortcoming, we combined linear optimization, Computer-Aided Design (CAD), numerical shape optimization, and numerical simulation into an algorithm-driven product design process for additively manufactured truss-like structures. With our Ansys SpaceClaim add-in construcTOR, which is capable of obtaining ready-for-machine-interpretation CAD data of truss-like structures out of raw mathematical optimization data, the high performance of (heuristic-based) optimization algorithms implemented in linear programming software is now available to the CAD community.

Topology Design Methods for Structural Optimization

Topology Design Methods for Structural Optimization
Author: Osvaldo M. Querin
Publisher: Butterworth-Heinemann
Total Pages: 205
Release: 2017-06-09
Genre: Technology & Engineering
ISBN: 0080999891

Topology Design Methods for Structural Optimization provides engineers with a basic set of design tools for the development of 2D and 3D structures subjected to single and multi-load cases and experiencing linear elastic conditions. Written by an expert team who has collaborated over the past decade to develop the methods presented, the book discusses essential theories with clear guidelines on how to use them. Case studies and worked industry examples are included throughout to illustrate practical applications of topology design tools to achieve innovative structural solutions. The text is intended for professionals who are interested in using the tools provided, but does not require in-depth theoretical knowledge. It is ideal for researchers who want to expand the methods presented to new applications, and includes a companion website with related tools to assist in further study. Provides design tools and methods for innovative structural design, focusing on the essential theory Includes case studies and real-life examples to illustrate practical application, challenges, and solutions Features accompanying software on a companion website to allow users to get up and running fast with the methods introduced Includes input from an expert team who has collaborated over the past decade to develop the methods presented

Optimization of Structures and Components

Optimization of Structures and Components
Author: Pablo Andrés Muñoz-Rojas
Publisher: Springer Science & Business Media
Total Pages: 143
Release: 2013-09-03
Genre: Technology & Engineering
ISBN: 3319007173

Written by an international group of active researchers in the field, this volume presents innovative formulations and applied procedures for sensitivity analysis and structural design optimization. Eight chapters discuss subjects ranging from recent developments in the determination and application of topological gradients, to the use of evolutionary algorithms and meta-models to solve practical engineering problems. With such a comprehensive set of contributions, the book is a valuable source of information for graduate students and researchers entering or working in the matter.