Structural Characteristics and CO2 Reactivity of Partially Gasified Pittsburgh No.8 Coal Chars Generated in a High-pressure, High-temperature Flow Reactor

Structural Characteristics and CO2 Reactivity of Partially Gasified Pittsburgh No.8 Coal Chars Generated in a High-pressure, High-temperature Flow Reactor
Author: Vijayaragavan Krishnamoorthy
Publisher:
Total Pages:
Release: 2018
Genre:
ISBN:

Integrated gasification combined cycle (IGCC) is an advanced power generation technology based on gasification of coal or solid fuels. Despite many commercial operations, the knowledge of char gasification rates at high pressures and temperatures, crucial to the design and troubleshooting of the gasifiers, are relatively unknown. While many kinetic studies have been performed at atmospheric pressure and low heating rates, there are few studies that examined the reactivity of chars generated at high temperatures and elevated pressuresGasification rate of chars in entrained-flow gasifiers is dependent on both intrinsic reactivity and the gas diffusion rate of reactants into pores. Therefore, the knowledge of intrinsic reaction rate and the structural features of the char are necessary for developing a kinetic model. The aim of the thesis is to determine the intrinsic reactivity and the structural features of the chars generated at elevated pressures and temperatures pertinent to conditions of the entrained-flow gasifiers. A series of interrelated studies were conducted to characterize the gasification behavior of a widely used Pittsburgh No,8 coal. To generate chars under conditions similar to that of the gasifier, a 20 kW high-pressure, high-temperature flow reactor (HPHTFR) was designed to operate up to 1650C and 30 bar. The chars obtained at various temperatures, pressures, and pyrolysis atmospheres were characterized for physical and chemical structure using surface area analyzer, XRD, Raman, and morphological analysis. The CO2 kinetics on chars were obtained using a high pressure thermogravimetric analyzer (HPTGA). The structural properties and intrinsic kinetics of chars widely reported in the literature were generated in inert atmospheres. However, the pyrolysis of feedstock occurs in the presence of reaction gas. This difference can affect char structural properties and intrinsic reactivity. To determine the role of pyrolysis atmosphere, chars were generated in three different atomspheres-CO2/N2, Ar and N2- at 1100C and 6.2 bar. The chars generated in the CO2/N2 atmosphere showed higher conversion compared to that of chars generated in N2 and Ar atmospheres. The increased conversion in the CO2/N2 atmosphere was attributed to increased gasification of tar/soot. While the volatile yield showed some difference, char properties such as surface area, swelling ratio, defects to graphitic band ratio and crystallite sizes showed no difference. The kinetic parameters of the chars were obtained using the nth order model. The activation energy was found to be independent of pyrolysis atmospheres. The order of reaction was found to be significantly affected by the pyrolysis atmosphere. The order of reaction followed the trend: CO2/N2> N2 Ar. The order of the reaction was found to correlate with surface area evolution.Gasification of coal can be impacted by the organic and inorganic compositional heterogeneity, which further impact the char morphology, and the intrinsic reactivity. To account for the compositional heterogeneity, chars were generated from various size fractions (-106+75, -150+106, -212+150, -420+212 m at 1300C and 11.3 bar) and density fractions (1.3 g/cc, 1.3-1.6 g/cc, 1.6g/cc of -106+75 m at 1300C and 11.3 bar). Chars were also generated over a range of temperatures (1100, 1300, and 1400C at 11.3 bar for the -150+106 m fraction), pressures (3.4, 6.2, 11.3, 15.5, and 21.7 bar at 1300C for -150+106 m fraction) to study the effect of temperature and pressure on char structures and reactivity. Chars were characterized for morphology, pore structure (i.e. surface area and pore volume), reflectance, and reactivity using oil immersion microscopy, N2 adsorption technique, reflectance microscopy, and thermogravimetric analyzer, respectively. The swelling ratio, pore volume, and surface area increased up to certain pressure while these parameters decreased with particle size and density fraction. The intrinsic reactivity of chars increased with inorganic matter and feed particle size, while it decreased with increase in char generation temperature. The intrinsic gasification rate is an important parameter for designing a kinetic model. Chars were obtained by partially gasifying Pittsburgh No.8 coal in CO2 atmosphere at 1300C and over a range of pressures (3.4, 6.2, 11.3, 15.5, and 21.7 bar) in the HPHTFR. The intrinsic reaction rate of those chars with CO2 was obtained at the char generation pressure using the HPTGA. The kinetic parameters were obtained using the nth order model. The intrinsic reaction rate, and activation energy were found to be independent of the char generation pressure. The order of reaction was obtained by varying CO2 partial pressures. The order of reaction decreased with increase in char generation pressure. The comparison of initial char with the char obtained at ~20% conversion in the HPTGA for surface area and pore volume showed that the reaction primarily occurs in microporous regions. The order of reaction also closely followed the surface area during gasification in the HPTGA.Through this research, a comprehensive assessment of the entrained-flow gasification behavior of Pittsburgh No.8 coal has been performed using proven experimental techniques under conditions of industrial interest. The structural features and kinetics were obtained. The generated data provide optimum, and trends that can be used as direct inputs to kinetic modelling and gasifier design applications.

HIGH PRESSURE COAL COMBUSTON KINETICS PROJECT.

HIGH PRESSURE COAL COMBUSTON KINETICS PROJECT.
Author:
Publisher:
Total Pages:
Release: 2005
Genre:
ISBN:

As part of the U.S. Department of Energy (DoE) initiative to improve the efficiency of coal-fired power plants and reduce the pollution generated by these facilities, DOE has funded the High-Pressure Coal Combustion Kinetics (HPCCK) Projects. A series of laboratory experiments were conducted on selected pulverized coals at elevated pressures with the specific goals to provide new data for pressurized coal combustion that will help extend to high pressure and validate models for burnout, pollutant formation, and generate samples of solid combustion products for analyses to fill crucial gaps in knowledge of char morphology and fly ash formation. Two series of high-pressure coal combustion experiments were performed using SRI's pressurized radiant coal flow reactor. The first series of tests characterized the near burner flame zone (NBFZ). Three coals were tested, two high volatile bituminous (Pittsburgh No. 8 and Illinois No. 6), and one sub-bituminous (Powder River Basin), at pressures of 1, 2, and 3 MPa (10, 20, and 30 atm). The second series of experiments, which covered high-pressure burnout (HPBO) conditions, utilized a range of substantially longer combustion residence times to produce char burnout levels from 50% to 100%. The same three coals were tested at 1, 2, and 3 MPa, as well as at 0.2 MPa. Tests were also conducted on Pittsburgh No. 8 coal in CO2 entrainment gas at 0.2, 1, and 2 MPa to begin establishing a database of experiments relevant to carbon sequestration techniques. The HPBO test series included use of an impactor-type particle sampler to measure the particle size distribution of fly ash produced under complete burnout conditions. The collected data have been interpreted with the help of CFD and detailed kinetics simulation to extend and validate devolatilization, char combustion and pollutant model at elevated pressure. A global NOX production sub-model has been proposed. The submodel reproduces the performance of the detailed chemical reaction mechanism for the NBFZ tests.

Reactivity of Coal Chars with CO2 at 1100-1600°C. [8 Refs].

Reactivity of Coal Chars with CO2 at 1100-1600°C. [8 Refs].
Author:
Publisher:
Total Pages:
Release: 1976
Genre:
ISBN:

The chemical reactivity of chars from various ranks of coal with CO2 has been studied using the diffusion cell technique which has been previously developed at BNL. Chars from the following coals were used: Montana lignite, Illinois No. 6 bituminous, and Pennsylvania anthracite. The reactivity peaks at a certain temperature and the peaking temperature can be correlated to the ash-melting temperature; this temperature varies widely from the range of 1100 to 1200°C to 1500 to 1600°C for the three coals. Results on the leached lignite and on the surface area measurements were also obtained and are used to discuss the effect of ash on the reactivity of char.

Integrated Gasification Combined Cycle (IGCC) Technologies

Integrated Gasification Combined Cycle (IGCC) Technologies
Author: Ting Wang
Publisher: Woodhead Publishing
Total Pages: 929
Release: 2016-11-26
Genre: Technology & Engineering
ISBN: 0081001851

Integrated Gasification Combined Cycle (IGCC) Technologies discusses this innovative power generation technology that combines modern coal gasification technology with both gas turbine and steam turbine power generation, an important emerging technology which has the potential to significantly improve the efficiencies and emissions of coal power plants. The advantages of this technology over conventional pulverized coal power plants include fuel flexibility, greater efficiencies, and very low pollutant emissions. The book reviews the current status and future developments of key technologies involved in IGCC plants and how they can be integrated to maximize efficiency and reduce the cost of electricity generation in a carbon-constrained world. The first part of this book introduces the principles of IGCC systems and the fuel types for use in IGCC systems. The second part covers syngas production within IGCC systems. The third part looks at syngas cleaning, the separation of CO2 and hydrogen enrichment, with final sections describing the gas turbine combined cycle and presenting several case studies of existing IGCC plants. Provides an in-depth, multi-contributor overview of integrated gasification combined cycle technologies Reviews the current status and future developments of key technologies involved in IGCC plants Provides several case studies of existing IGCC plants around the world

Coal Gasification and Its Applications

Coal Gasification and Its Applications
Author: David A. Bell
Publisher: William Andrew
Total Pages: 414
Release: 2010-12-08
Genre: Science
ISBN: 1437778518

Skyrocketing energy costs have spurred renewed interest in coal gasification. Currently available information on this subject needs to be updated, however, and focused on specific coals and end products. For example, carbon capture and sequestration, previously given little attention, now has a prominent role in coal conversion processes.This book approaches coal gasification and related technologies from a process engineering point of view, with topics chosen to aid the process engineer who is interested in a complete, coal-to-products system. It provides a perspective for engineers and scientists who analyze and improve components of coal conversion processes.The first topic describes the nature and availability of coal. Next, the fundamentals of gasification are described, followed by a description of gasification technologies and gas cleaning processes. The conversion of syngas to electricity, fuels and chemicals is then discussed. Finally, process economics are covered. Emphasis is given to the selection of gasification technology based on the type of coal fed to the gasifier and desired end product: E.g., lower temperature gasifiers produce substantial quantities of methane, which is undesirable in an ammonia synthesis feed. This book also reviews gasification kinetics which is informed by recent papers and process design studies by the US Department of Energy and other groups, and also largely ignored by other gasification books.• Approaches coal gasification and related technologies from a process engineering point of view, providing a perspective for engineers and scientists who analyze and improve components of coal conversion processes • Describes the fundamentals of gasification, gasification technologies, and gas cleaning processes • Emphasizes the importance of the coal types fed to the gasifier and desired end products • Covers gasification kinetics, which was largely ignored by other gasification books Provides a perspective for engineers and scientists who analyze and improve components of the coal conversion processes Describes the fundamentals of gasification, gasification technologies, and gas cleaning processes Covers gasification kinetics, which was largely ignored by other gasification books

Effects of Pressure on the Properties of Coal Char Under Gasification Conditions at High Initial Heating Rates

Effects of Pressure on the Properties of Coal Char Under Gasification Conditions at High Initial Heating Rates
Author: Randy Clark Shurtz
Publisher:
Total Pages: 0
Release: 2011
Genre:
ISBN:

The effects of elevated pressure and high heating rates on coal pyrolysis and gasification were investigated. A high-pressure flat-flame burner (HPFFB) was designed and built to conduct these studies. The HPFFB was designed to provide an environment with laminar, dispersed entrained flow, with particle heating rates of ~10^5 K/s, pressures of up to 15 atm, and gas temperatures of up to 2000 K. Residence times were varied from 30 to 700 ms in this study.