The Defense Waste Processing Facility

The Defense Waste Processing Facility
Author:
Publisher:
Total Pages: 10
Release: 1998
Genre:
ISBN:

The Defense Waste Processing Facility (DWPF) at the Savannah River Site in Aiken, SC is currently immobilizing high level radioactive sludge waste in borosilicate glass. The DWPF began vitrification of radioactive waste in May, 1996. Prior to that time, an extensive startup test program was completed with simulated waste. The DWPF is a first of its kind facility. The experience gained and data collected during the startup program and early years of operation can provide valuable information to other similar facilities. This experience involves many areas such as process enhancements, analytical improvements, glass pouring issues, and documentation/data collection and tracking. A summary of this experience and the results of the first two years of operation will be presented.

Design and Construction Innovations of the Defense Waste Processing Facility

Design and Construction Innovations of the Defense Waste Processing Facility
Author:
Publisher:
Total Pages: 14
Release: 1990
Genre:
ISBN:

Construction of the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) is essentially complete. The facility is designed to convert high level radioactive waste, now contained in large steel tanks as aqueous salts and sludge, into borosilicate glass which will solidify in stainless steel canisters. All processing of the radioactive material and operations in a radioactive environment will be done remotely. The stringent requirements dictated by remote operation and new approaches to the glassification process led to the development of a number of first-of-a-kind pieces of equipment, new construction fabrication and erection techniques, and new applications of old techniques. The design features and construction methods used in the vitrification building and its equipment were to accomplish the objective of providing a state-of-the-art vitrification facility. 3 refs., 10 figs.

Defense Waste Processing Facility -- Radioactive Operations -- Part 3 -- Remote Operations

Defense Waste Processing Facility -- Radioactive Operations -- Part 3 -- Remote Operations
Author:
Publisher:
Total Pages: 11
Release: 1997
Genre:
ISBN:

The Savannah River Site's Defense Waste Processing Facility (DWPF) near Aiken, South Carolina is the nation's first and world's largest vitrification facility. Following a ten year construction period and nearly three years of non-radioactive testing, the DWPF began radioactive operations in March 1996. Radioactive glass is poured from the joule heated melter into the stainless steel canisters. The canisters are then temporarily sealed, decontaminated, resistance welded for final closure, and transported to an interim storage facility. All of these operations are conducted remotely with equipment specially designed for these processes. This paper reviews canister processing during the first nine months of radioactive operations at DWPF. The fundamental design consideration for DWPF remote canister processing and handling equipment are discussed as well as interim canister storage.

Startup of Savannah River's Defense Waste Processing Facility to Produce Radioactive Glass

Startup of Savannah River's Defense Waste Processing Facility to Produce Radioactive Glass
Author:
Publisher:
Total Pages: 12
Release:
Genre:
ISBN:

The Savannah River Site (SRS) began production of radioactive glass in the Defense Waste Process Facility (DWPF) in 1996 following an extensive test program discussed earlier. Currently DWPF is operating in a 'sludge only' mode to produce radioactive glass consisting of washed high-level waste sludge and glass frit. Future operations will produce radioactive glass consisting of washed high-level waste sludge, precipitated cesium, and glass frit. This paper provides an update of processing activities to date, operational problems encountered since entering radioactive operations, and the programs underway to solve them.

The Defense Waste Processing Facility, from Vision to Reality

The Defense Waste Processing Facility, from Vision to Reality
Author:
Publisher:
Total Pages: 5
Release: 2000
Genre:
ISBN:

When the Savannah River Plant began operation in the early 1950's producing nuclear materials for the National defense, liquid, highly radioactive waste was generated as a by-product. Since that time the waste has been stored in large, carbon steel tanks that are buried underground. In 1960 one of the tanks developed a leak, and before recovery measures could be taken, about 25-gallons of radioactive salt solution had overflowed the secondary liner and seeped into the soil surrounding the tank. Significant improvements to the tanks were made, but constant surveillance was still required. Thus, the opinion began forming that storage of the mobile, highly radioactive waste in tanks was not a responsible long-term practice. So in the late 1960's the Savannah River Laboratory began research to find a suitable long-term solution to the waste disposal problem. Several alternative waste forms were evaluated, and in 1972 the first Savannah River waste was vitrified on a laboratory scale. By the mid-1970's, the DuPont Company, prime contractor at the Savannah River Plant, began to develop a vision of constructing America's first vitrification plant to immobilize the high level radioactive waste in borosilicate glass. This vision was later championed by DuPont in the form of a vitrification plant called the Defense Waste Processing Facility (DWPF). Today, the DWPF processes Savannah River High Level Waste sludge turning it into a solid, durable waste form of borosilicate glass. The DWPF is the world's largest vitrification facility. It was brought to reality through over 25-years of research and 13-years of careful construction, tests, and reviews at a cost of approximately $3 billion dollars.

Improving Operations and Long-Term Safety of the Waste Isolation Pilot Plant

Improving Operations and Long-Term Safety of the Waste Isolation Pilot Plant
Author: National Research Council
Publisher: National Academies Press
Total Pages: 156
Release: 2001-06-11
Genre: Science
ISBN: 0309183138

The Waste Isolation Pilot Plant (WIPP) is a deep underground mined facility for the disposal of transuranic waste resulting from the nation's defense program. Transuranic waste is defined as waste contaminated with transuranic radionuclides with half-life greater than 20 years and activity greater than 100 nanocuries per gram. The waste mainly consists of contaminated protective clothing, rags, old tools and equipment, pieces of dismantled buildings, chemical residues, and scrap materials. The total activity of the waste expected to be disposed at the WIPP is estimated to be approximately 7 million curies, including 12,900 kilograms of plutonium distributed throughout the waste in very dilute form. The WIPP is located near the community of Carlsbad, in southeastern New Mexico. The geological setting is a 600-meter thick, 250 million-year-old saltbed, the Salado Formation, lying 660 meters below the surface. The National Research Council (NRC) has been providing the U.S. Department of Energy (DOE) scientific and technical evaluations of the WIPP since 1978. The committee's task is twofold: (1) to identify technical issues that can be addressed to enhance confidence in the safe and long-term performance of the repository and (2) to identify opportunities for improving the National Transuranic (TRU) Program for waste management, especially with regard to the safety of workers and the public. This is the first full NRC report issued following the certification of the facility by the U.S. Environmental Protection Agency (EPA) on May 18, 1998. An interim report was issued by the committee in April 2000 and is reproduced in this report. The main findings and recommendations from the interim report have been incorporated into the body of this report. The overarching finding and recommendation of this report is that the activity that would best enhance confidence in the safe and long-term performance of the repository is to monitor critical performance parameters during the long pre-closure phase of repository operations (35 to possibly 100 years). Indeed, in the first 50 to 100 years the rates of important processes such as salt creep, brine inflow (if any), and microbial activity are predicted to be the highest and will be less significant later. The committee recommends that the results of the on-site monitoring program be used to improve the performance assessment for recertification purposes. These results will determine whether the need for a new performance assessment is warranted. For the National TRU Program, the committee finds that the DOE is implementing many of the recommendations of its interim report. It is important that the DOE continue its efforts to improve the packaging, characterization, and transportation of the transuranic waste.

Defense Waste Processing Facility Startup Progress Report

Defense Waste Processing Facility Startup Progress Report
Author:
Publisher:
Total Pages: 8
Release: 1992
Genre:
ISBN:

The Savannah River Site (SRS) has been operating a nuclear fuel cycle since the 1950's to produce nuclear materials in support of the national defense effort. About 83 million gallons of high level waste produced since operation began have been consolidated into 33 million gallons by evaporation at the waste tank farm. The Department of Energy has authorized the construction of the Defense Waste Processing Facility (DWPF) to immobilize the waste as a durable borosilicate glass contained in stainless steel canisters, prior to emplacement in a federal repository. The DWPF is now mechanically complete and undergoing commissioning and run-in activities. Cold startup testing using simulated non-radioactive feeds is scheduled to begin in November 1992 with radioactive operation scheduled to begin in May 1994. While technical issues have been identified which can potentially affect DWPF operation, they are not expected to negatively impact the start of non-radioactive startup testing.

Overview - Defense Waste Processing Facility Operating Experience

Overview - Defense Waste Processing Facility Operating Experience
Author:
Publisher:
Total Pages: 5
Release: 2002
Genre:
ISBN:

The Savannah River Site's Defense Waste Processing Facility (DWPF) near Aiken, SC is the world's largest radioactive waste vitrification facility. Radioactive operations began in March 1996 and over 1,000 canisters have been produced. This paper presents an overview of the DWPF process and a summary of recent facility operations and process improvements. These process improvements include efforts to extend the life of the DWPF melter, projects to increase facility throughput, initiatives to reduce the quantity of wastewater generated, improved remote decontamination capabilities, and improvements to remote canyon equipment to extend equipment life span. This paper also includes a review of a melt rate improvement program conducted by Savannah River Technology Center personnel. This program involved identifying the factors that impacted melt rate, conducting small scale testing of proposed process changes and developing a cost effective implementation plan.

DWPF Safely Dispositioning Liquid Waste

DWPF Safely Dispositioning Liquid Waste
Author:
Publisher:
Total Pages:
Release: 2016
Genre:
ISBN:

The only operating radioactive waste glassification plant in the nation, the Defense Waste Processing Facility (DWPF) converts the liquid radioactive waste currently stored at the Savannah River Site (SRS) into a solid glass form suitable for long-term storage and disposal. Scientists have long considered this glassification process, called "vitrification," as the preferred option for treating liquid radioactive waste.