Ship Construction and Welding

Ship Construction and Welding
Author: Nisith R. Mandal
Publisher: Springer
Total Pages: 322
Release: 2016-11-09
Genre: Technology & Engineering
ISBN: 9811029555

This book addresses various aspects of ship construction, from ship types and construction materials, to welding technologies and accuracy control. The contents of the book are logically organized and divided into twenty-one chapters. The book covers structural arrangement with longitudinal and transverse framing systems based on the service load, and explains basic structural elements like hatch side girders, hatch end beams, stringers, etc. along with structural subassemblies like floors, bulkheads, inner bottom, decks and shells. It presents in detail double bottom construction, wing tanks & duct keels, fore & aft end structures, etc., together with necessary illustrations. The midship sections of various ship types are introduced, together with structural continuity and alignment in ship structures. With regard to construction materials, the book discusses steel, aluminum alloys and fiber reinforced composites. Various methods of steel material preparation are discussed, and plate cutting and forming of plates and sections are explained. The concept of line heating for plate bending is introduced.Welding power source characteristics, metal transfer mechanisms, welding parameters and their effects on the fusion zone, weld deposit, and weld bead profile are discussed in detail. Various fusion welding methods, MMAW, GMAW, SAW, Electroslag welding and Electrogas welding and single side welding are explained in detail. Friction stir welding as one of the key methods of solid state welding as applied to aluminum alloys is also addressed. The mechanisms of residual stress formation and distortion are explained in connection with stiffened panel fabrication, with an emphasis on weld induced buckling of thin panels. Further, the basic principles of distortion prevention, in-process distortion control and mitigation techniques like heat sinking, thermo-mechanical tensioning etc. are dealt with in detail. In its final section, the book describes in detail various types of weld defects that are likely to occur, together with their causes and remedial measures. The nondestructive testing methods that are most relevant to ship construction are explained. Lastly, a chapter on accuracy control based on statistical principles is included, addressing the need for a suitable mechanism to gauge the ranges of variations so that one can quantitatively target the end product accuracy.

Shipyard Industry

Shipyard Industry
Author: United States. Occupational Safety and Health Administration
Publisher:
Total Pages: 306
Release: 1995
Genre: Shipbuilding industry
ISBN:

Welding Mechanisation and Automation in Shipbuilding Worldwide

Welding Mechanisation and Automation in Shipbuilding Worldwide
Author: R Boekholt
Publisher: Elsevier
Total Pages: 253
Release: 1996-05-31
Genre: Technology & Engineering
ISBN: 0857093193

This report contains information from more than sixty shipyards from around the world, and gives a unique inventory of the different aspects of welding mechanization and automation used in building large, middle and small-sized ships. Shipbuilders, marine engineers and trade organisations will welcome and value this unique collection of data, assembled for the first time in such a comprehensive format, and interpreted by the author into trends for the future operation of the industry.

Friction Stir Welding

Friction Stir Welding
Author: Daniela Lohwasser
Publisher: Elsevier
Total Pages: 437
Release: 2009-12-18
Genre: Technology & Engineering
ISBN: 1845697715

Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance

Hybrid Laser-Arc Welding

Hybrid Laser-Arc Welding
Author: F O Olsen
Publisher: Elsevier
Total Pages: 336
Release: 2009-06-26
Genre: Technology & Engineering
ISBN: 1845696522

Hybrid laser-arc welding (HLAW) is a combination of laser welding with arc welding that overcomes many of the shortfalls of both processes. This important book gives a comprehensive account of hybrid laser-arc welding technology and applications.The first part of the book reviews the characteristics of the process, including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality. Part two discusses applications of the process to such metals as magnesium alloys, aluminium and steel as well as the use of hybrid laser-arc welding in such sectors as ship building and the automotive industry.With its distinguished editor and international team of contributors, Hybrid laser-arc welding is a valuable source of reference for all those using this important welding technology. - Reviews arc and laser welding including both advantages and disadvantages of the hybrid laser-arc approach - Explores the characteristics of the process including the properties of joints produced by hybrid laser-arc welding and ways of assessing weld quality - Examines applications of the process including magnesium alloys, aluminium and steel with specific focus on applications in the shipbuilding and automotive industries

Handbook of Laser Welding Technologies

Handbook of Laser Welding Technologies
Author: S Katayama
Publisher: Elsevier
Total Pages: 685
Release: 2013-06-30
Genre: Technology & Engineering
ISBN: 0857098772

Laser welding is a rapidly developing and versatile technology which has found increasing applications in industry and manufacturing. It allows the precision welding of small and hard-to-reach areas, and is particularly suitable for operation under computer or robotic control. The Handbook of laser welding technologies reviews the latest developments in the field and how they can be used across a variety of applications.Part one provides an introduction to the fundamentals of laser welding before moving on to explore developments in established technologies including CO2 laser welding, disk laser welding and laser micro welding technology. Part two highlights laser welding technologies for various materials including aluminium and titanium alloys, plastics and glass. Part three focuses on developments in emerging laser welding technologies with chapters on the applications of robotics in laser welding and developments in the modelling and simulation of laser and hybrid laser welding. Finally, part four explores the applications of laser welding in the automotive, railway and shipbuilding industries.The Handbook of laser welding technologies is a technical resource for researchers and engineers using laser welding technologies, professionals requiring an understanding of laser welding techniques and academics interested in the field. - Provides an introduction to the fundamentals of laser welding including characteristics, welding defects and evolution of laser welding - Discusses developments in a number of techniques including disk, conduction and laser micro welding - Focusses on technologies for particular materials such as light metal alloys, plastics and glass

Organizing the Shipyards

Organizing the Shipyards
Author: David Palmer
Publisher: Cornell University Press
Total Pages: 304
Release: 1998
Genre: Business & Economics
ISBN: 9780801427343

In Organizing the Shipyards, David Palmer documents the history of union organizing at three of America's largest private shipyards from the Great Depression and the beginning of the New Deal to the end of World War II. These yards had tremendous strategic importance because of their location in the Northeast's three port regions: New York Shipbuilding in the port of Philadelphia, Bethlehem Fore River Shipyard in the port of Boston, and Federal Shipbuilding in the port of New York. The Industrial Union of Marine and Shipbuilding Workers of America, which led each of the drives, pioneered industrial unionism and became one of the largest of the new CIO unions, with a quarter of a million members in an industry that employed more wartime workers than any other. Using oral history interviews with former union officials, organizing staff, and rank-and-file workers, Palmer presents both a narrative and a scholarly account. He covers the successes and the failures of union organizing in the yards themselves, in neighboring communities, and sometimes in outreach to political leaders as elevated as Secretary of Labor Frances Perkins and President Franklin D. Roosevelt. In the process, Palmer offers a reassessment of the basis for the early gains of the CIO and also for its subsequent bureaucratization.

Welding Robots

Welding Robots
Author: J. Norberto Pires
Publisher: Springer Science & Business Media
Total Pages: 193
Release: 2006-05-21
Genre: Technology & Engineering
ISBN: 1846281911

This book, a unique text on robotics and welding, will be bought by graduate students, and researchers and practitioners in robotics and manufacturing.

The Welding Workplace

The Welding Workplace
Author: R Boekholt
Publisher: Woodhead Publishing
Total Pages: 228
Release: 2000-02-11
Genre: Technology & Engineering
ISBN: 9781855734456

The welding industry is in the process of change and under pressure. New processes and new materials are being introduced in the wake of increasingly tough competition. In this book, Richard Boekholt, a senior welding consultant with vast experience and a uniquely international outlook, has compiled and summarised international practice within the field of welding developed from a European Union study 'Working Life 2000. The Welding Industry in Technological Change: a Human Resource Perspective'. The book looks at the impact of automation and explains that, while some people may feel that the use of robotics and computers will threaten welders' jobs, in fact robots and computers will help welders, not replace them. At present welders are in demand and companies are faced with difficulties in recruiting and retaining good staff. It is through improved working conditions, which are presently often environmentally unsafe with workers exposed to smoke, noise, vibration and heavy physical labour, that companies can attract and keep workers. The book emphasises the importance of managing human resources and looks at new ways of doing this. A recognition of the importance of managing human resources and looks at new ways of doing this. A recognition of the importance of training, of instructors as well as workers, will be essential to achieve the dedicated, motivated and flexible workforce necessary to work with the new technologies of the 21st century.