Process–Structure–Properties in Polymer Additive Manufacturing

Process–Structure–Properties in Polymer Additive Manufacturing
Author: Swee Leong Sing
Publisher: MDPI
Total Pages: 218
Release: 2021-09-01
Genre: Technology & Engineering
ISBN: 303651371X

Additive manufacturing (AM) methods have grown and evolved rapidly in recent years. AM for polymers is an exciting field and has great potential in transformative and translational research in many fields, such as biomedical, aerospace, and even electronics. Current methods for polymer AM include material extrusion, material jetting, vat polymerisation, and powder bed fusion. With the promise of more applications, detailed understanding of AM—from the processability of the feedstock to the relationship between the process–structure–properties of AM parts—has become more critical. More research work is needed in material development to widen the choice of materials for polymer additive manufacturing. Modelling and simulations of the process will allow the prediction of microstructures and mechanical properties of the fabricated parts while complementing the understanding of the physical phenomena that occurs during the AM processes. In this book, state-of-the-art reviews and current research are collated, which focus on the process–structure–properties relationships in polymer additive manufacturing.

Structure and Properties of Additive Manufactured Polymer Components

Structure and Properties of Additive Manufactured Polymer Components
Author: Klaus Friedrich
Publisher: Woodhead Publishing
Total Pages: 462
Release: 2020-06-18
Genre: Technology & Engineering
ISBN: 0128196831

Structure and Properties of Additive Manufactured Polymer Components provides a state-of-the-art review from leading experts in the field who discuss key developments that have appeared over the last decade or so regarding the use of additive manufacturing (AM) methods in the production of neat and reinforced polymeric components. A major focus is given to materials science aspects, i.e., how the quality of the polymer preforms, the parameters of the chosen AM method, and how these factors can affect the microstructure and properties of the final product. The book not only covers production technologies and the relationship between processing, microstructure and fundamental properties of the produced parts, but also gives readers ideas on the use of AM polymer parts in medicine, automotive, aerospace, tribology, electronics, and more. - Focuses on industrial aspects and applications - Dedicated purely to recent advances in polymer composite additive manufacturing - Emphasizes processing, structure and property relationships

Polymer-Based Additive Manufacturing

Polymer-Based Additive Manufacturing
Author: Jonathan E. Seppala
Publisher:
Total Pages: 192
Release: 2020-08-25
Genre: Polymers
ISBN: 9780841234260

"Additive manufacturing (AM) is a potentially disruptive technology, revolutionizing not only traditional industries but generating entirely new ones through rapid innovation, the democratization of manufacturing, and unprecedented freedom of design. Furthermore, the development of AM technologies has practical implications for economic growth, healthcare, national security, space exploration, and sustainability. For military and space agencies, AM offers the possibility to transform the traditional supply chain system through manufacturing at-point-of-demand, recycling, and indigenous sourcing of raw materials. Similarly, these concepts are being leveraged by remote communities across the globe through efforts such as Fab Labs, which provide low-cost access to manufacturing technologies. AM is transforming healthcare in unexpected ways: doctors and patients have access to high-quality physical 3D models generated directly from computerized tomography (CT) scans. These surgical guides have proved invaluable in surgical preparation and patient consent. In the lab, researchers are developing medical devices or implants which mimic the patient's physiology, are pre-loaded with therapeutics, and are replaced with the patient's cells through natural tissue repair pathways. Pushing the limits of resolution, multi-photon technologies, which allow subdiffraction-limited resolution, are revolutionizing the development of micro-optical components. Unfortunately, adoption of AM technologies by industry has been slow; and while there are numerous success stories and commercial adoption is steadily increasing, AM is hampered by weak parts, incomplete certification methods, and empirical materials development. Regulatory and standards bodies are working to update or develop new standards and policies to deal with the unique material and production issues posed by AM. Many of the challenges facing the industry stem from our limited understanding of structure-process-performance relationships. These challenges fall into many categories and require a broad range of skills to address. For the researcher, AM processes offer unique challenges in materials development, metrology, and modeling, as well as opportunities to combine all three. What makes a polymer printable? What process parameters are important? How should parts be tested? These are all active areas of investigation. This book was inspired by the 2017 ACS Symposium "Additive Manufacturing of Structures and Functional Devices: Materials, Methods, Models, and Testing" and is supplemented by additional experts in the polymer AM field. The chapters discuss the technologies, measurement challenges, manufacturing opportunities, and fabrication potentials. We begin with an introduction to polymer additive manufacturing, identifying the measurement needs and technical challenges facing the industry. A chapter reviewing polymer powder bed fusion follows, providing a complete discussion on methods, materials, and applications. The bulk of the book covers thermoplastic material extrusion, with chapters discussing recycling-based feedstocks, composites materials, and multi-physics modeling linking experimentation and theory. Moving from thermoplastics to conductive inks, a chapter on in situ monitoring and control of direct-ink-write provides a clear example of how theory and modern machine vision can be used to create a practical and responsive control system. The last chapter provides a state-of-the-art review of multi-photon printing, discussing methods, materials, and the stunning capabilities of the technique"--

Binder and Polymer Assisted Powder Processing

Binder and Polymer Assisted Powder Processing
Author: Randall M. German
Publisher: ASM International
Total Pages: 302
Release: 2020-04-01
Genre: Technology & Engineering
ISBN: 1627083197

Binder and Polymer Assisted Powder Processing is an engineering guide to powder-binder-based manufacturing methods. It covers the basic principles, current and emerging practices, implementation, and cost.

Metal-Polymer Multi-Material Structures and Manufacturing Techniques in Transportation

Metal-Polymer Multi-Material Structures and Manufacturing Techniques in Transportation
Author: Sergio T. Amancio-Filho
Publisher: MDPI
Total Pages: 184
Release: 2020-12-10
Genre: Science
ISBN: 3039361503

The reduction of greenhouse gas emissions—particularly from fossil fuel-powered vehicles and airplanes by means of weight savings and leaner fuel consumption, helps to restrain environmental impacts. In general, for a variety of industries, and specifically in the case of transport, where both weight savings and increased energy efficiency are pursued, the use of metal–polymer multi-material structures has been growing at an increasing and particularly fast pace in recent years. Several manufacturing techniques have been, or are being, developed, with the aim of being used for producing dissimilar materials in cost-efficient manners. This book presents recent developments in the state of the art of advanced additive manufacturing and the joining of metal–polymer multi-material structures in transportation. This publication mainly focuses on the correlations between microstructure, manufacturing process (i.e., AddJoining, adhesive bonding, friction riveting, friction-based staking and friction spot joining) properties, and the mechanical performance of metal–polymer multi-material structures.

Additive Manufacturing

Additive Manufacturing
Author: Amit Bandyopadhyay
Publisher: CRC Press
Total Pages: 547
Release: 2015-09-08
Genre: Technology & Engineering
ISBN: 1498766706

The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo

Materials for Additive Manufacturing

Materials for Additive Manufacturing
Author: Yusheng Shi
Publisher: Academic Press
Total Pages: 776
Release: 2021-02-12
Genre: Technology & Engineering
ISBN: 0128193034

Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies. - Discusses the preparation and characterization of materials used for additive manufacturing - Provides descriptions of microstructures and properties of the parts produced by additive manufacturing - Includes recent industrial applications of materials processed in additive manufacturing

Polymer-Based Additive Manufacturing

Polymer-Based Additive Manufacturing
Author: Declan M. Devine
Publisher: Springer Nature
Total Pages: 286
Release: 2019-09-16
Genre: Medical
ISBN: 3030245322

This book aims to give readers a basic understanding of commonly used additive manufacturing techniques as well as the tools to fully utilise the strengths of additive manufacturing through the modelling and design phase all the way through to post processing. Guidelines for 3D-printed biomedical implants are also provided. Current biomedical applications of 3D printing are discussed, including indirect applications in the rapid manufacture of prototype tooling and direct applications in the orthopaedics, cardiovascular, drug delivery, ear-nose-throat, and tissue engineering fields. Polymer-Based Additive Manufacturing: Biomedical Applications is an ideal resource for students, researchers, and those working in industry seeking to better understand the medical applications of additive manufacturing.

High-Performance Composite Structures

High-Performance Composite Structures
Author: A. Praveen Kumar
Publisher: Springer Nature
Total Pages: 306
Release: 2021-12-08
Genre: Technology & Engineering
ISBN: 9811673772

This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.

Materials Processing

Materials Processing
Author: Lorraine F. Francis
Publisher: Elsevier
Total Pages: 668
Release: 2024-04-25
Genre: Technology & Engineering
ISBN: 0128239093

Materials Processing: A Unified Approach to Processing of Metals, Ceramics and Polymers, Second Edition is the first textbook to bring the fundamental concepts of materials processing together in a unified approach that highlights the overlap in scientific and engineering principles. It teaches students the key principles involved in the processing of engineering materials, specifically metals, ceramics and polymers, from starting or raw materials through to the final functional forms. Its self-contained approach is based on the state of matter most central to the shaping of the material: melt, solid, powder, dispersion and solution, and vapor. With this approach, students learn processing fundamentals and appreciate the similarities and differences between the materials classes. This fully updated edition includes expanded coverage on additive manufacturing, as well as adding a new section on machining. The organization has been modified and a greater emphasis has been placed on the fundamentals of processing and manufacturing methods. This book can be utilized by upper-level undergraduates and beginning graduate students in Materials Science and Engineering who are already schooled in the structure and properties of metals, ceramics and polymers, and are ready to apply their knowledge to materials processing. It will also appeal to students from other engineering disciplines who have completed an introductory materials science and engineering course. - Includes comprehensive coverage on the fundamental concepts of materials processing - Provides coverage of metals, ceramics, and polymers in one text - Presents examples of both standard and newer additive manufacturing methods throughout - Gives students an overview on the methods that they will likely encounter in their careers