Process Plants

Process Plants
Author: Trinath Sahoo
Publisher: CRC Press
Total Pages: 398
Release: 2013-10-04
Genre: Science
ISBN: 1466517344

With large amounts of revenue at stake, process industries are focusing more on turnaround management as they strive to lengthen the interval between turnarounds. This book outlines a strategy to execute optimized shutdown and turnaround by changing plant operating conditions and inspection techniques. Because shutdown cost for a petroleum refinery is normally 30 percent higher than annual maintenance costs, this book details how to manage the more favorable turnaround option. The author explores different aspects, including philosophy, planning and scheduling, estimation, contractor management, and execution.

Process Plants

Process Plants
Author: Trevor A. Kletz
Publisher: CRC Press
Total Pages: 228
Release: 1998-08-01
Genre: Technology & Engineering
ISBN: 9781560326199

This easy-to-read source provides a wealth of stimulating information on the design of inherently safer and user-friendly plants. It demonstrates how plants can withstand human error and equipment failure without serious effects on safety, output, or efficiency. Examples of user-friendly design and increased coverage on design procedures are implemented.

Process Plants

Process Plants
Author: Trevor A. Kletz
Publisher: CRC Press
Total Pages: 386
Release: 2010-05-17
Genre: Technology & Engineering
ISBN: 1439804567

How far will an ounce of prevention really go? While the answer to that question may never be truly known, Process Plants: A Handbook for Inherently Safer Design, Second Edition takes us several steps closer. The book demonstrates not just the importance of prevention, but the importance of designing with prevention in mind. It emphasizes the role

Design of Simple and Robust Process Plants

Design of Simple and Robust Process Plants
Author: J. L. A. Koolen
Publisher: John Wiley & Sons
Total Pages: 490
Release: 2001-10-15
Genre: Science
ISBN: 9783527297849

The approaches to design process plants described in this book lead to process designs which require 30-40% less capital than usual. The book is unique since it is the first comprehensive work addressing both the total process design and operational approach. Technological developments during the last decade made the design of really competitive processes possible. Mechanical developments have resulted in reliable and robust equipment. Process developments have created opportunities to minimize the amount of equipment; furthermore, different logistic approaches, integration of process functionality and intensification of the unit operations are possible. Computer and control technology allows remote-control operation and first pass prime production. In this work design philosophies are discussed and their implementation is shown as a structured approach for planned and existing plants. Numerous examples are presented to illustrate what simple design can create. The work is intended for experienced engineers and managers involved in process design, control design and operation, but is also interesting for students. Project engineers and managers have to apply these new approaches to achieve competitive processes. "A process plant should meet the simplicity and robustness of a household refrigerator." This book has been written to allow to achieve this aim. "Chairman of the Judges Award" from IChemE 2003

Managing Risk and Reliability of Process Plants

Managing Risk and Reliability of Process Plants
Author: Mark Tweeddale
Publisher: Elsevier
Total Pages: 527
Release: 2003-07-09
Genre: Business & Economics
ISBN: 0080469833

There is much specialist material written about different elements of managing risks of hazardous industries, such as hazard identification, risk analysis, and risk management. Managing Risk and Reliability of Process Plants provides a systematic and integrated coverage of all these elements in sufficient detail for the reader to be able to pursue more detailed study of particular elements or topics from a good appreciation of the whole field. The reader would use this book to keep up to date with new developments and, if they are new to the job, to learn more about the subject. The text includes a chapter of case studies and worked examples - including examples of risk assessments, which is consistent with the approach taken throughout the book of applying real-life scenarios and approaches. * Provides a source for reasonable understanding across the whole field of risk management and risk assessment. * Focuses on the how, what, and why of risk management using a consistent and well organized writing style interspersed with case studies, examples, exercises, as well as end matter. * Fills a need in the area of risk assessment and risk management in the process and chemical engineering industry as an essential multi-audience reference/resource tool, useful to managers and students.

Industrial Process Plant Construction Estimating and Man-Hour Analysis

Industrial Process Plant Construction Estimating and Man-Hour Analysis
Author: Kenneth Storm
Publisher: Gulf Professional Publishing
Total Pages: 348
Release: 2019-05-22
Genre:
ISBN: 0128186488

Industrial Process Plant Construction Estimating and Man-Hour Analysis focuses on industrial process plants and enables the estimator to apply statistical applications, estimate data tables, and estimate sheets to use methods for collecting, organizing, summarizing, presenting, and analyzing historical man-hour data. The book begins with an introduction devoted to labor, productivity measurement, collection of historical data, verification of data, estimating methods, and factors affecting construction labor productivity and impacts of data. It goes on to explore construction statistics and mathematical spreadsheets, followed by detailed scopes of work ranging from coal-fired power plants to oil refineries and solar plants, among others. Man-hour schedules based on historical data collected from past installations in industrial process plants are also included as well as a detailed glossary, Excel and mathematical formulas, area and volume formulas, metric/standard conversions, and boiler man-hour tables. Industrial Process Plant Construction Estimating and Man-Hour Analysis aids industrial project managers, estimators, and engineers with the level of detail and practical utility for today's industrial operations and is an ideal resource for those involved in engineering, technology, or construction estimation. Identify quantity differences with the comparison method and eliminate impacts between proposed and previously installed equipment Understand how to implement statistical and estimating methods, scopes of work, man-hour tables and estimate sheets to produce direct craft man-hour estimates, RFPs, and field change orders Set up and utilize Excel templates to automate statistical functions that will perform mathematical applications key to process plant construction

An Applied Guide to Process and Plant Design

An Applied Guide to Process and Plant Design
Author: Sean Moran
Publisher: Elsevier
Total Pages: 556
Release: 2019-06-12
Genre: Technology & Engineering
ISBN: 0128148616

An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, “What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years’ experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. Includes new and expanded content, including illustrative case studies and practical examples Explains how to deliver a process design that meets both business and safety criteria Covers plant layout and the use of spreadsheet programs and key drawings as aids to design Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging

Major Process Equipment Maintenance and Repair

Major Process Equipment Maintenance and Repair
Author: Heinz P. Bloch
Publisher: Elsevier
Total Pages: 718
Release: 1997-01-10
Genre: Science
ISBN: 0080479006

This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps and explains how and why they continue to fail. More new information focuses on maintenance for aircraft derivative gas turbines. This revised edition gives special attention throughout to maintenance and repair procedures needed to ensure efficiency, performance, and long life.

Applied Process Design for Chemical and Petrochemical Plants: Volume 3

Applied Process Design for Chemical and Petrochemical Plants: Volume 3
Author: Ernest E. Ludwig
Publisher: Elsevier
Total Pages: 713
Release: 2001-08-13
Genre: Technology & Engineering
ISBN: 0080523374

This third edition of Applied Process Design for Chemical and Petrochemical Plants, Volume 3, is completely revised and updated throughout to make this standard reference more valuable than ever. It has been expanded by more than 200 pages to include the latest technological and process developments in heat transfer, refrigeration, compression and compression surge drums, and mechanical drivers. Like other volumes in this classic series, this one emphasizes how to apply techniques of process design and how to interpret results into mechanical equipment details. It focuses on the applied aspects of chemical engineering design to aid the design and/or project engineers in rating process requirements, specifying for purchasing purposes, and interpreting and selecting the mechanical equipment needed to satisfy the process functions. Process chemical engineering and mechanical hydraulics are included in the design procedures. Includes updated information that allows for efficiency and accuracy in daily tasks and operationsPart of a classic series in the industry

Industrial Process Plants

Industrial Process Plants
Author: Ravi Nath
Publisher: Walter de Gruyter GmbH & Co KG
Total Pages: 258
Release: 2024-03-04
Genre: Technology & Engineering
ISBN: 3111022692

Removing the barriers to the Global Optimization of Plant Utility Systems by providing practical tools and techniques to deal with these unique challenges is the purpose of this book. The operating cost of a typical Plant Utility System of a typical Industrial Production Process Plant is enormous - often in tens if not hundreds of millions of dollars per Annum. With so much money at stake, one would expect that heroic optimization efforts would be made to reduce the operating cost, however such is usually not the case. One reason for this complacency is that Plant Utility Systems are usually "cost centers" in Process Plants and their operating cost is prorated amongst the various Production Units, so it suffers from what is at times referred to as "the tragedy of the commons". Another reason for this complacency is that the Plant Utility System structure is significantly different than that of other Production Units, as for flexibility and safety reasons it has a large spare capacity to meet increased utility demand during startups, shutdowns, and emergencies. The existence of a spare equipment necessitates optimization of discrete decisions, whereby traditional optimization techniques do not readily apply. Part of the problem is that the traditional engineering curriculum primarily emphasizes only one of the many optimization methods, called Non-Linear Programming (NLP). Although NLP can address large classes of optimization problems, it has fairly stringent requirements that all describing relationships (or functions) be continuous and have continuous derivatives. Additionally, in general, NLP only guarantees a local but not the global optimum. Another optimization method is particularly well suited for modeling Plant Utility Systems is called Mixed Integer Linear Programming (MILP). And unlike NLP, MILP methods can guarantee global optimum, which is very reassuring. MILP, however, does impose linearity requirements but as discussed in this book there are techniques to overcome this limitation.