Process Control System Fault Diagnosis
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| Author | : Rolf Isermann |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 478 |
| Release | : 2006-01-16 |
| Genre | : Technology & Engineering |
| ISBN | : 3540303685 |
With increasing demands for efficiency and product quality plus progress in the integration of automatic control systems in high-cost mechatronic and safety-critical processes, the field of supervision (or monitoring), fault detection and fault diagnosis plays an important role. The book gives an introduction into advanced methods of fault detection and diagnosis (FDD). After definitions of important terms, it considers the reliability, availability, safety and systems integrity of technical processes. Then fault-detection methods for single signals without models such as limit and trend checking and with harmonic and stochastic models, such as Fourier analysis, correlation and wavelets are treated. This is followed by fault detection with process models using the relationships between signals such as parameter estimation, parity equations, observers and principal component analysis. The treated fault-diagnosis methods include classification methods from Bayes classification to neural networks with decision trees and inference methods from approximate reasoning with fuzzy logic to hybrid fuzzy-neuro systems. Several practical examples for fault detection and diagnosis of DC motor drives, a centrifugal pump, automotive suspension and tire demonstrate applications.
| Author | : Ron J. Patton |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 632 |
| Release | : 2000-03-29 |
| Genre | : Computers |
| ISBN | : 9783540199687 |
Since the time our first book Fault Diagnosis in Dynamic Systems: The ory and Applications was published in 1989 by Prentice Hall, there has been a surge in interest in research and applications into reliable methods for diag nosing faults in complex systems. The first book sold more than 1,200 copies and has become the main text in fault diagnosis for dynamic systems. This book will follow on this excellent record by focusing on some of the advances in this subject, by introducing new concepts in research and new application topics. The work cannot provide an exhaustive discussion of all the recent research in fault diagnosis for dynamic systems, but nevertheless serves to sample some of the major issues. It has been valuable once again to have the co-operation of experts throughout the world working in industry, gov emment establishments and academic institutions in writing the individual chapters. Sometimes dynamical systems have associated numerical models available in state space or in frequency domain format. When model infor mation is available, the quantitative model-based approach to fault diagnosis can be taken, using the mathematical model to generate analytically redun dant alternatives to the measured signals. When this approach is used, it becomes important to try to understand the limitations of the mathematical models i. e. , the extent to which model parameter variations occur and the effect of changing the systems point of operation.
| Author | : Prashant Mhaskar |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 279 |
| Release | : 2012-11-27 |
| Genre | : Technology & Engineering |
| ISBN | : 1447148088 |
Fault-Tolerant Process Control focuses on the development of general, yet practical, methods for the design of advanced fault-tolerant control systems; these ensure an efficient fault detection and a timely response to enhance fault recovery, prevent faults from propagating or developing into total failures, and reduce the risk of safety hazards. To this end, methods are presented for the design of advanced fault-tolerant control systems for chemical processes which explicitly deal with actuator/controller failures and sensor faults and data losses. Specifically, the book puts forward: · A framework for detection, isolation and diagnosis of actuator and sensor faults for nonlinear systems; · Controller reconfiguration and safe-parking-based fault-handling methodologies; · Integrated-data- and model-based fault-detection and isolation and fault-tolerant control methods; · Methods for handling sensor faults and data losses; and · Methods for monitoring the performance of low-level PID loops. The methodologies proposed employ nonlinear systems analysis, Lyapunov techniques, optimization, statistical methods and hybrid systems theory and are predicated upon the idea of integrating fault-detection, local feedback control, and supervisory control. The applicability and performance of the methods are demonstrated through a number of chemical process examples. Fault-Tolerant Process Control is a valuable resource for academic researchers, industrial practitioners as well as graduate students pursuing research in this area.
| Author | : Ruben Gonzalez |
| Publisher | : John Wiley & Sons |
| Total Pages | : 359 |
| Release | : 2016-09-06 |
| Genre | : Technology & Engineering |
| ISBN | : 1118770617 |
Process Control System Fault Diagnosis: A Bayesian Approach Ruben T. Gonzalez, University of Alberta, Canada Fei Qi, Suncor Energy Inc., Canada Biao Huang, University of Alberta, Canada Data-driven Inferential Solutions for Control System Fault Diagnosis A typical modern process system consists of hundreds or even thousands of control loops, which are overwhelming for plant personnel to monitor. The main objectives of this book are to establish a new framework for control system fault diagnosis, to synthesize observations of different monitors with a prior knowledge, and to pinpoint possible abnormal sources on the basis of Bayesian theory. Process Control System Fault Diagnosis: A Bayesian Approach consolidates results developed by the authors, along with the fundamentals, and presents them in a systematic way. The book provides a comprehensive coverage of various Bayesian methods for control system fault diagnosis, along with a detailed tutorial. The book is useful for graduate students and researchers as a monograph and as a reference for state-of-the-art techniques in control system performance monitoring and fault diagnosis. Since several self-contained practical examples are included in the book, it also provides a place for practicing engineers to look for solutions to their daily monitoring and diagnosis problems. Key features: • A comprehensive coverage of Bayesian Inference for control system fault diagnosis. • Theory and applications are self-contained. • Provides detailed algorithms and sample Matlab codes. • Theory is illustrated through benchmark simulation examples, pilot-scale experiments and industrial application. Process Control System Fault Diagnosis: A Bayesian Approach is a comprehensive guide for graduate students, practicing engineers, and researchers who are interests in applying theory to practice.
| Author | : Rolf Isermann |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 358 |
| Release | : 2011-04-06 |
| Genre | : Technology & Engineering |
| ISBN | : 3642127673 |
Supervision, condition-monitoring, fault detection, fault diagnosis and fault management play an increasing role for technical processes and vehicles in order to improve reliability, availability, maintenance and lifetime. For safety-related processes fault-tolerant systems with redundancy are required in order to reach comprehensive system integrity. This book is a sequel of the book “Fault-Diagnosis Systems” published in 2006, where the basic methods were described. After a short introduction into fault-detection and fault-diagnosis methods the book shows how these methods can be applied for a selection of 20 real technical components and processes as examples, such as: Electrical drives (DC, AC) Electrical actuators Fluidic actuators (hydraulic, pneumatic) Centrifugal and reciprocating pumps Pipelines (leak detection) Industrial robots Machine tools (main and feed drive, drilling, milling, grinding) Heat exchangers Also realized fault-tolerant systems for electrical drives, actuators and sensors are presented. The book describes why and how the various signal-model-based and process-model-based methods were applied and which experimental results could be achieved. In several cases a combination of different methods was most successful. The book is dedicated to graduate students of electrical, mechanical, chemical engineering and computer science and for engineers.
| Author | : Steven X. Ding |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 533 |
| Release | : 2012-12-20 |
| Genre | : Technology & Engineering |
| ISBN | : 1447147995 |
Guaranteeing a high system performance over a wide operating range is an important issue surrounding the design of automatic control systems with successively increasing complexity. As a key technology in the search for a solution, advanced fault detection and identification (FDI) is receiving considerable attention. This book introduces basic model-based FDI schemes, advanced analysis and design algorithms, and mathematical and control-theoretic tools. This second edition of Model-Based Fault Diagnosis Techniques contains: • new material on fault isolation and identification and alarm management; • extended and revised treatment of systematic threshold determination for systems with both deterministic unknown inputs and stochastic noises; • addition of the continuously-stirred tank heater as a representative process-industrial benchmark; and • enhanced discussion of residual evaluation which now deals with stochastic processes. Model-based Fault Diagnosis Techniques will interest academic researchers working in fault identification and diagnosis and as a text it is suitable for graduate students in a formal university-based course or as a self-study aid for practising engineers working with automatic control or mechatronic systems from backgrounds as diverse as chemical process and power engineering.
| Author | : L.H. Chiang |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 281 |
| Release | : 2012-12-06 |
| Genre | : Technology & Engineering |
| ISBN | : 1447103475 |
Early and accurate fault detection and diagnosis for modern chemical plants can minimize downtime, increase the safety of plant operations, and reduce manufacturing costs. This book presents the theoretical background and practical techniques for data-driven process monitoring. It demonstrates the application of all the data-driven process monitoring techniques to the Tennessee Eastman plant simulator, and looks at the strengths and weaknesses of each approach in detail. A plant simulator and problems allow readers to apply process monitoring techniques.
| Author | : Jie Chen |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 370 |
| Release | : 2012-12-06 |
| Genre | : Technology & Engineering |
| ISBN | : 1461551498 |
There is an increasing demand for dynamic systems to become more safe and reliable. This requirement extends beyond the normally accepted safety-critical systems of nuclear reactors and aircraft where safety is paramount important, to systems such as autonomous vehicles and fast railways where the system availability is vital. It is clear that fault diagnosis (including fault detection and isolation, FDI) has been becoming an important subject in modern control theory and practice. For example, the number of papers on FDI presented in many control-related conferences has been increasing steadily. The subject of fault detection and isolation continues to mature to an established field of research in control engineering. A large amount of knowledge on model-based fault diagnosis has been ac cumulated through the literature since the beginning of the 1970s. However, publications are scattered over many papers and a few edited books. Up to the end of 1997, there is no any book which presents the subject in an unified framework. The consequence of this is the lack of "common language", dif ferent researchers use different terminology. This problem has obstructed the progress of model-based FDI techniques and has been causing great concern in research community. Many survey papers have been published to tackle this problem. However, a book which presents the materials in a unified format and provides a comprehensive foundation of model-based FDI is urgently needed.
| Author | : Silvio Simani |
| Publisher | : Springer Science & Business Media |
| Total Pages | : 294 |
| Release | : 2013-11-11 |
| Genre | : Technology & Engineering |
| ISBN | : 1447138295 |
Safety in industrial process and production plants is a concern of rising importance but because the control devices which are now exploited to improve the performance of industrial processes include both sophisticated digital system design techniques and complex hardware, there is a higher probability of failure. Control systems must include automatic supervision of closed-loop operation to detect and isolate malfunctions quickly. A promising method for solving this problem is "analytical redundancy", in which residual signals are obtained and an accurate model of the system mimics real process behaviour. If a fault occurs, the residual signal is used to diagnose and isolate the malfunction. This book focuses on model identification oriented to the analytical approach of fault diagnosis and identification covering: choice of model structure; parameter identification; residual generation; and fault diagnosis and isolation. Sample case studies are used to demonstrate the application of these techniques.
| Author | : Vicenc Puig |
| Publisher | : John Wiley & Sons |
| Total Pages | : 290 |
| Release | : 2021-12-01 |
| Genre | : Technology & Engineering |
| ISBN | : 1119882311 |
This book presents recent advances in fault diagnosis strategies for complex dynamic systems. Its impetus derives from the need for an overview of the challenges of the fault diagnosis technique, especially for those demanding systems that require reliability, availability, maintainability and safety to ensure efficient operations. Moreover, the need for a high degree of tolerance with respect to possible faults represents a further key point, primarily for complex systems, as modeling and control are inherently challenging, and maintenance is both expensive and safety-critical. Diagnosis and Fault-tolerant Control 1 also presents and compares different diagnosis schemes using established case studies that are widely used in related literature. The main features of this book regard the analysis, design and implementation of proper solutions for the problems of fault diagnosis in safety critical systems. The design of the considered solutions involves robust data-driven, model-based approaches.
