Welding Deformation and Residual Stress Prevention

Welding Deformation and Residual Stress Prevention
Author: Ninshu Ma
Publisher: Elsevier
Total Pages: 313
Release: 2012-04-26
Genre: Technology & Engineering
ISBN: 0123948207

Generally, welding produces welding deformation and residual stress in the products, which influences the quality and performance of the products. Although many engineers and researchers have made great effort how to control these incidents, they have still remained unresolved. Welding Deformation and Residual Stress Prevention provides a unique computational approach to the prediction of the effects of deformation and residual stress on materials. The goal is to provide engineers and designers with the ability to create their own computational system for predicting and possibly avoiding the problem altogether. - The basic theories including "theory of elastic-plastic analysis" and "inherent strain theory" , and analysis procedures are described using a simple three-bar model - Online simulation software to perform basic analysis on welding mechanics - Examples of strategic methods and procedures are illustrated to have solved various welding-related problems encountered in the process of construction - Appendices present data bases for welding residual stresses, temperature dependent material properties, etc.

Trends in Welding Research 2012: Proceedings of the 9th International Conference

Trends in Welding Research 2012: Proceedings of the 9th International Conference
Author: Tarasankar DebRoy, Stan A. David, John N. DuPont, Toshihiko Koseki, Harry K. Bhadeshia
Publisher: ASM International
Total Pages: 1117
Release: 2013-03-01
Genre: Technology & Engineering
ISBN: 1627089985

The Trends conference attracts the world's leading welding researchers. Topics covered in this volume include friction stir welding, sensing, control and automation, microstructure and properties, welding processes, procedures and consumables, weldability, modeling, phase transformations, residual stress and distortion, physical processes in welding, and properties and structural integrity of weldments.

Processes and mechanisms of welding residual stress and distortion

Processes and mechanisms of welding residual stress and distortion
Author: Zhili Feng
Publisher: CRC Press
Total Pages: 372
Release: 2005-11-01
Genre: Technology & Engineering
ISBN: 9780849334672

As a fabrication technology, welding presents a number of technical challenges to the designer, manufacturer, and end-user of the welded structures. Both weld residual stress and distortion can significantly impair the performance and reliability of the welded structures. They must be properly dealt with during design, fabrication, and in-service use of the welded structures. There have been many significant and exciting developments on the subject in the past ten to fifteen years. Measurement techniques have been improved significantly. More importantly, the development of computational welding mechanics methods has been phenomenal. The progresses in the last decade or so have not only greatly expanded our fundamental understanding of the processes and mechanisms of residual stress and distortion during welding, but also have provided powerful tools to quantitatively determine the detailed residual stress and distortion information for a given welded structure. New techniques for effective residual stress and distortion mitigations and controls have also been applied in different industry sectors. Processes and Mechanisms of Welding Residual Stress and Distortion provides a comprehensive summary on the developments in the subject. It outlines theoretical treatments on heat transfer, solid mechanics and materials behavior that are essential for understanding and determining the welding residual stress and distortion. The approaches for computational methods and analysis methodology are described so that non specialists can follow them. There are chapters devoted to the discussion of various techniques for control and mitigation of residual stress and distortion, and residual stress and distortion results for various typical welded structures are provided. The second half of the book looks at case studies and practical solutions and provides insights into the techniques, challenges, limitations and future trends of each application. This book will not only be useful for advanced analysis of the subject, but also provide sufficient examples and practical solutions for welding engineers. With a panel of leading experts this authoritative book will be a valuable resource for welding engineers and designers as well as academics working in the fields of structural and mechanical engineering.

Comprehensive Materials Processing

Comprehensive Materials Processing
Author:
Publisher: Newnes
Total Pages: 5485
Release: 2014-04-07
Genre: Technology & Engineering
ISBN: 0080965334

Comprehensive Materials Processing, Thirteen Volume Set provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources

Residual Stresses in Friction Stir Welding

Residual Stresses in Friction Stir Welding
Author: Nilesh Kulkarni
Publisher: Butterworth-Heinemann
Total Pages: 59
Release: 2013-11-20
Genre: Technology & Engineering
ISBN: 012800732X

This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. - Reviews magnitude of residual stresses in various metals and alloys - Discusses mitigation strategies for residual stresses during friction stir welding - Covers fundamental origin of residual stresses and distortion

Maritime Engineering and Technology

Maritime Engineering and Technology
Author: Carlos Guedes Soares
Publisher: CRC Press
Total Pages: 698
Release: 2012-11-26
Genre: Technology & Engineering
ISBN: 0203105184

Maritime Engineering and Technology includes the papers from the 1st International Conference on Maritime Technology and Engineering (MARTECH 2011, Lisbon, Portugal, 10-12 May 2011). MARTECH 2011 was held to commemorate 100 years of the Instituto Superior Tico (IST) in Lisbon, and the contributions in the present volume reflect the

Heat Effects of Welding

Heat Effects of Welding
Author: Dieter Radaj
Publisher: Springer Science & Business Media
Total Pages: 367
Release: 2012-12-06
Genre: Technology & Engineering
ISBN: 3642486401

Almost all welding technology depends upon the use of concentrated energy sources to fuse or soften the material locally at the joint, before such energy can be diffused or dispersed elsewhere. Although comprehensive treatments of transient heat flow as a controlling influence have been developed progressively and published over the past forty years, the task of uniting the results compactly within a textbook has become increasingly formidable. With the comparative scarcity of such works, welding engineers have been denied the full use of powerful design analysis tools. During the past decade Dr Radaj has prepared to fulfil this need, working from a rich experience as pioneer researcher and teacher, co-operator with Professor Argyris at Stuttgart University in developing the finite element method for stress analysis of aircraft and power plant structures, and more recently as expert consultant on these and automotive structures at Daimler Benz. His book appeared in 1988 in the German language, and this updated English language edition will significantly increase the availability of the work.

Numerical Modelling and Simulation of Metal Processing

Numerical Modelling and Simulation of Metal Processing
Author: Christof Sommitsch
Publisher: MDPI
Total Pages: 374
Release: 2021-08-16
Genre: Technology & Engineering
ISBN: 303651080X

This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.

Electrical Measuring Instruments and Measurements

Electrical Measuring Instruments and Measurements
Author: S.C. Bhargava
Publisher: CRC Press
Total Pages: 700
Release: 2012-12-27
Genre: Computers
ISBN: 0415621461

This book, written for the benefit of engineering students and practicing engineers alike, is the culmination of the author's four decades of experience related to the subject of electrical measurements, comprising nearly 30 years of experimental research and more than 15 years of teaching at several engineering institutions. The unique feature of this book, apart from covering the syllabi of various universities, is the style of presentation of all important aspects and features of electrical measurements, with neatly and clearly drawn figures, diagrams and colour and b/w photos that illustrate details of instruments among other things, making the text easy to follow and comprehend. Enhancing the chapters are interspersed explanatory comments and, where necessary, footnotes to help better understanding of the chapter contents. Also, each chapter begins with a "recall" to link the subject matter with the related science or phenomenon and fundamental background. The first few chapters of the book comprise "Units, Dimensions and Standards"; "Electricity, Magnetism and Electromagnetism" and "Network Analysis". These topics form the basics of electrical measurements and provide a better understanding of the main topics discussed in later chapters. The last two chapters represent valuable assets of the book, and relate to (a) "Magnetic Measurements", describing many unique features not easily available elsewhere, a good study of which is essential for the design and development of most electric equipment – from motors to transformers and alternators, and (b) "Measurement of Non-electrical Quantities", dealing extensively with the measuring techniques of a number of variables that constitute an important requirement of engineering measurement practices. The book is supplemented by ten appendices covering various aspects dealing with the art and science of electrical measurement and of relevance to some of the topics in main chapters. Other useful features of the book include an elaborate chapter-by-chapter list of symbols, worked examples, exercises and quiz questions at the end of each chapter, and extensive authors' and subject index. This book will be of interest to all students taking courses in electrical measurements as a part of a B.Tech. in electrical engineering. Professionals in the field of electrical engineering will also find the book of use.