Residual Stresses in Friction Stir Welding

Residual Stresses in Friction Stir Welding
Author: Nilesh Kulkarni
Publisher: Butterworth-Heinemann
Total Pages: 59
Release: 2013-11-20
Genre: Technology & Engineering
ISBN: 012800732X

This book describes the fundamentals of residual stresses in friction stir welding and reviews the data reported for various materials. Residual stresses produced during manufacturing processes lead to distortion of structures. It is critical to understand and mitigate residual stresses. From the onset of friction stir welding, claims have been made about the lower magnitude of residual stresses. The lower residual stresses are partly due to lower peak temperature and shorter time at temperature during friction stir welding. A review of residual stresses that result from the friction stir process and strategies to mitigate it have been presented. Friction stir welding can be combined with additional in-situ and ex-situ manufacturing steps to lower the final residual stresses. Modeling of residual stresses highlights the relationship between clamping constraint and development of distortion. For many applications, management of residual stresses can be critical for qualification of component/structure. - Reviews magnitude of residual stresses in various metals and alloys - Discusses mitigation strategies for residual stresses during friction stir welding - Covers fundamental origin of residual stresses and distortion

A multifactorial analysis of thermal management concepts for high-voltage battery systems

A multifactorial analysis of thermal management concepts for high-voltage battery systems
Author: Joshua Smith
Publisher: Cuvillier Verlag
Total Pages: 142
Release: 2023-06-23
Genre: Technology & Engineering
ISBN: 3736968159

This research presents a method for efficiently and reproducibly comparing diverse battery thermal management concepts in an early stage of development to assist in battery system design. The basis of this method is a hardware-based thermal simulation model of a prismatic Lithium-Ion battery, called the Smart Battery Cell (SBC). By eliminating the active chemistry, enhanced reproducibility of the experimental boundary conditions and increased efficiency of the experimental trials are realized. Additionally, safety risks associated with Lithium-Ion cells are eliminated, making the use of the SBC possible with thermal management systems in an early state of developed and without costly safety infrastructure. The integration of thermocouples leaves the thermal contact surface undisturbed, allowing the SBC to be integrated into diverse thermal management systems.

Friction Stir Welding

Friction Stir Welding
Author: Daniela Lohwasser
Publisher: Elsevier
Total Pages: 437
Release: 2009-12-18
Genre: Technology & Engineering
ISBN: 1845697715

Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance

Advanced Joining Processes

Advanced Joining Processes
Author: Lucas F. M. da Silva
Publisher: Springer Nature
Total Pages: 178
Release: 2020-03-31
Genre: Science
ISBN: 9811529574

This book presents recent material science-based and mechanical analysis-based advances in joining processes. It includes all related processes, e.g. friction stir welding, joining by plastic deformation, laser welding, clinch joining, and adhesive bonding, as well as hybrid joints. It gathers selected full-length papers from the 1st Conference on Advanced Joining Processes.

Friction Stir Welding and Processing

Friction Stir Welding and Processing
Author: Rajiv S. Mishra
Publisher: ASM International
Total Pages: 360
Release: 2007-01-01
Genre: Technology & Engineering
ISBN: 1615030972

This book covers the rapidly growing area of friction stir welding. It also addresses the use of the technology for other types of materials processing, including superplastic forming, casting modification, and surface treatments. The book has been prepared to serve as the first general reference on friction stir technology,. Information is provided on tools, machines, process modeling, material flow, microstructural development and properties. Materials addressed include aluminum alloys, titanium alloys, steels, nickel-base alloys, and copper alloys. The chapters have been written by the leading experts in this field, representing leading industrial companies and university and government research insititutions.

Modern Manufacturing Engineering

Modern Manufacturing Engineering
Author: J. Paulo Davim
Publisher: Springer
Total Pages: 323
Release: 2015-06-19
Genre: Technology & Engineering
ISBN: 3319201522

This book covers recent research and trends in Manufacturing Engineering. The chapters emphasize different aspects of the transformation from materials to products. It provides the reader with fundamental materials treatments and the integration of processes. Concepts such as green and lean manufacturing are also covered in this book.

Analysis of Welded Structures

Analysis of Welded Structures
Author: Koichi Masubuchi
Publisher: Elsevier
Total Pages: 655
Release: 2013-10-22
Genre: Technology & Engineering
ISBN: 1483188434

Analysis of Welded Structures: Residual Stresses, Distortion, and their Consequences encompasses several topics related to design and fabrication of welded structures, particularly residual stresses and distortion, as well as their consequences. This book first introduces the subject by presenting the advantages and disadvantages of welded structures, as well as the historical overview of the topic and predicted trends. Then, this text considers residual stresses, heat flow, distortion, fracture toughness, and brittle and fatigue fractures of weldments. This selection concludes by discussing the effects of distortion and residual stresses on buckling strength of welded structures and effects of weld defects on service behavior. This book also provides supplementary discussions on some related and selected subjects. This text will be invaluable to metallurgists, welders, and students of metallurgy and welding.