Guidelines for Failure Mode and Effects Analysis (FMEA), for Automotive, Aerospace, and General Manufacturing Industries

Guidelines for Failure Mode and Effects Analysis (FMEA), for Automotive, Aerospace, and General Manufacturing Industries
Author: Dyadem Press
Publisher: CRC Press
Total Pages: 143
Release: 2003-03-03
Genre: Technology & Engineering
ISBN: 0203009681

These guidelines form a comprehensive overview of Failure Mode and Effects Analysis (FMEA) and examines why FMEA has become a powerful and respected analytical technique for effectively managing and reducing risks. Readers learn how to use FMEA throughout the life cycles of their product to improve customer satisfaction and assure safety and regulatory compliance. They will obtain sound advice on selecting a study team, setting up and conducting a study, and analyzing the results. Other topics include Failure Mode, Effects, and Criticality Analysis, Risk Management Planning, Advanced Quality Planning, Product Quality Control Plans, and Dynamic Control Plans.

Effective FMEAs

Effective FMEAs
Author: Carl S. Carlson
Publisher: John Wiley & Sons
Total Pages: 462
Release: 2012-04-11
Genre: Technology & Engineering
ISBN: 1118312589

Outlines the correct procedures for doing FMEAs and how to successfully apply them in design, development, manufacturing, and service applications There are a myriad of quality and reliability tools available to corporations worldwide, but the one that shows up consistently in company after company is Failure Mode and Effects Analysis (FMEA). Effective FMEAs takes the best practices from hundreds of companies and thousands of FMEA applications and presents streamlined procedures for veteran FMEA practitioners, novices, and everyone in between. Written from an applications viewpoint—with many examples, detailed case studies, study problems, and tips included—the book covers the most common types of FMEAs, including System FMEAs, Design FMEAs, Process FMEAs, Maintenance FMEAs, Software FMEAs, and others. It also presents chapters on Fault Tree Analysis, Design Review Based on Failure Mode (DRBFM), Reliability-Centered Maintenance (RCM), Hazard Analysis, and FMECA (which adds criticality analysis to FMEA). With extensive study problems and a companion Solutions Manual, this book is an ideal resource for academic curricula, as well as for applications in industry. In addition, Effective FMEAs covers: The basics of FMEAs and risk assessment How to apply key factors for effective FMEAs and prevent the most common errors What is needed to provide excellent FMEA facilitation Implementing a "best practice" FMEA process Everyone wants to support the accomplishment of safe and trouble-free products and processes while generating happy and loyal customers. This book will show readers how to use FMEA to anticipate and prevent problems, reduce costs, shorten product development times, and achieve safe and highly reliable products and processes.

Risk Management Using Failure Mode and Effect Analysis (FMEA)

Risk Management Using Failure Mode and Effect Analysis (FMEA)
Author: Dean H. Stamatis
Publisher: Quality Press
Total Pages: 113
Release: 2019-01-18
Genre: Technology & Engineering
ISBN: 1951058704

Risk is everywhere. It does not matter where we are or what we do. It affects us on a personal level, but it also affects us in our world of commerce and our business. This indispensable summary guide is for everyone who wants some fast information regarding failures and how to deal with them. It explores the evaluation process of risk by utilizing one of the core methodologies available: failure modes and effects analysis (FMEA). The intent is to make the concepts easy to understand and explain why FMEA is used in many industries with positive results to either eliminate or mitigate risk.

The ASQ Pocket Guide to Failure Mode and Effect Analysis (FMEA)

The ASQ Pocket Guide to Failure Mode and Effect Analysis (FMEA)
Author: D.H. Stamatis
Publisher: Quality Press
Total Pages: 115
Release: 2014-08-21
Genre: Business & Economics
ISBN: 0873899008

The recognition that all well-managed companies are interested in preventing or at least minimizing risk in their operations is the concept of risk management analysis. This pocket guide explores the process of evaluation of risk by utilizing one of the core methodologies available: the failure mode and effect analysis (FMEA). The intent in this “Pocket FMEA” is to provide the reader with a booklet that makes the FMEA concept easy to understand and provide some guidelines as to why FMEA is used in so many industries with positive results. The booklet is not a complete reference on FMEA, but rather a summary guide for anyone who wants some fast information regarding failures and how to deal with them. It covers risk, reliability and FMEA, prerequisites of FMEA, what an FMEA is, robustness, the FMEA form and rankings, types of FMEA, and much more.

Failure Mode and Effect Analysis

Failure Mode and Effect Analysis
Author: D. H. Stamatis
Publisher: Quality Press
Total Pages: 613
Release: 2003-01-01
Genre: Science
ISBN: 0873895983

Author D. H. Stamatis has updated his comprehensive reference book on failure mode and effect analysis (FMEA). This is one of the most comprehensive guides to FMEA and is excellent for professionals with any level of understanding. This book explains the process of conducting system, design, process, service, and machine FMEAs, and provides the rationale for doing so. Readers will understand what FMEA is, the different types of FMEA, how to construct an FMEA, and the linkages between FMEA and other tools. Stamatis offer a summary of tools/methodologies used in FMEA along with a glossary to explain key terms and principles. the updated edition includes information about the new ISO 9000:2000 standard, the Six Sigma approach to FMEA, a special section on automotive requirements related to ISO/TS 16949, the orobustnesso concept, and TE 9000 and the requirements for reliability and maintainability. the accompanying CD-ROM offers FMEA forms and samples, design review checklist, criteria for evaluation, basic reliability formulae and conversion failure factors, guidelines for RPN calculations and designing a reasonable safe product, and diagrams, and examples of FMEAs with linkages to robustness.

Failure Mode and Effect Analysis

Failure Mode and Effect Analysis
Author: D.H. Stamatis
Publisher: Quality Press
Total Pages: 612
Release: 2003-05-07
Genre: Business & Economics
ISBN: 0873895746

Author D. H. Stamatis has updated his comprehensive reference book on failure mode and effect analysis (FMEA). This is one of the most comprehensive guides to FMEA and is excellent for professionals with any level of understanding.!--nl--This book explains the process of conducting system, design, process, service, and machine FMEAs, and provides the rationale for doing so. Readers will understand what FMEA is, the different types of FMEA, how to construct an FMEA, and the linkages between FMEA and other tools. Stamatis offer a summary of tools/methodologies used in FMEA along with a glossary to explain key terms and principles. The updated edition includes information about the new ISO 9000:2000 standard, the Six Sigma approach to FMEA, a special section on automotive requirements related to ISO/TS 16949, the “robustness” concept, and TE 9000 and the requirements for reliability and maintainability. Also includes FMEA forms and samples, design review checklist, criteria for evaluation, basic reliability formulae and conversion failure factors, guidelines for RPN calculations and designing a reasonable safe product, and diagrams, and examples of FMEAs with linkages to robustness.

Hazard Analysis Techniques for System Safety

Hazard Analysis Techniques for System Safety
Author: Clifton A. Ericson, II
Publisher: John Wiley & Sons
Total Pages: 640
Release: 2015-07-20
Genre: Technology & Engineering
ISBN: 1118940385

Explains in detail how to perform the most commonly used hazard analysis techniques with numerous examples of practical applications Includes new chapters on Concepts of Hazard Recognition, Environmental Hazard Analysis, Process Hazard Analysis, Test Hazard Analysis, and Job Hazard Analysis Updated text covers introduction, theory, and detailed description of many different hazard analysis techniques and explains in detail how to perform them as well as when and why to use each technique Describes the components of a hazard and how to recognize them during an analysis Contains detailed examples that apply the methodology to everyday problems

Introduction to Reliability Engineering

Introduction to Reliability Engineering
Author: James E. Breneman
Publisher: John Wiley & Sons
Total Pages: 644
Release: 2022-04-05
Genre: Technology & Engineering
ISBN: 1119640652

Introduction to Reliability Engineering A complete revision of the classic text on reliability engineering, written by an expanded author team with increased industry perspective Introduction to Reliability Engineering provides a thorough and well-balanced overview of the fundamental aspects of reliability engineering and describes the role of probability and statistical analysis in predicting and evaluating reliability in a range of engineering applications. Covering both foundational theory and real-world practice, this classic textbook helps students of any engineering discipline understand key probability concepts, random variables and their use in reliability, Weibull analysis, system safety analysis, reliability and environmental stress testing, redundancy, failure interactions, and more. Extensively revised to meet the needs of today’s students, the Third Edition fully reflects current industrial practices and provides a wealth of new examples and problems that now require the use of statistical software for both simulation and analysis of data. A brand-new chapter examines Failure Modes and Effects Analysis (FMEA) and the Reliability Testing chapter has been greatly expanded, while new and expanded sections cover topics such as applied probability, probability plotting with software, the Monte Carlo simulation, and reliability and safety risk. Throughout the text, increased emphasis is placed on the Weibull distribution and its use in reliability engineering. Presenting students with an interdisciplinary perspective on reliability engineering, this textbook: Presents a clear and accessible introduction to reliability engineering that assumes no prior background knowledge of statistics and probability Teaches students how to solve problems involving reliability data analysis using software including Minitab and Excel Features new and updated examples, exercises, and problems sets drawn from a variety of engineering fields Includes several useful appendices, worked examples, answers to selected exercises, and a companion website Introduction to Reliability Engineering, Third Edition remains the perfect textbook for both advanced undergraduate and graduate students in all areas of engineering and manufacturing technology.

Verification, Validation, and Testing of Engineered Systems

Verification, Validation, and Testing of Engineered Systems
Author: Avner Engel
Publisher: John Wiley & Sons
Total Pages: 723
Release: 2010-11-19
Genre: Technology & Engineering
ISBN: 1118029313

Systems' Verification Validation and Testing (VVT) are carried out throughout systems' lifetimes. Notably, quality-cost expended on performing VVT activities and correcting system defects consumes about half of the overall engineering cost. Verification, Validation and Testing of Engineered Systems provides a comprehensive compendium of VVT activities and corresponding VVT methods for implementation throughout the entire lifecycle of an engineered system. In addition, the book strives to alleviate the fundamental testing conundrum, namely: What should be tested? How should one test? When should one test? And, when should one stop testing? In other words, how should one select a VVT strategy and how it be optimized? The book is organized in three parts: The first part provides introductory material about systems and VVT concepts. This part presents a comprehensive explanation of the role of VVT in the process of engineered systems (Chapter-1). The second part describes 40 systems' development VVT activities (Chapter-2) and 27 systems' post-development activities (Chapter-3). Corresponding to these activities, this part also describes 17 non-testing systems' VVT methods (Chapter-4) and 33 testing systems' methods (Chapter-5). The third part of the book describes ways to model systems' quality cost, time and risk (Chapter-6), as well as ways to acquire quality data and optimize the VVT strategy in the face of funding, time and other resource limitations as well as different business objectives (Chapter-7). Finally, this part describes the methodology used to validate the quality model along with a case study describing a system's quality improvements (Chapter-8). Fundamentally, this book is written with two categories of audience in mind. The first category is composed of VVT practitioners, including Systems, Test, Production and Maintenance engineers as well as first and second line managers. The second category is composed of students and faculties of Systems, Electrical, Aerospace, Mechanical and Industrial Engineering schools. This book may be fully covered in two to three graduate level semesters; although parts of the book may be covered in one semester. University instructors will most likely use the book to provide engineering students with knowledge about VVT, as well as to give students an introduction to formal modeling and optimization of VVT strategy.