Polymer Processing Instabilities

Polymer Processing Instabilities
Author: Savvas G. Hatzikiriakos
Publisher: CRC Press
Total Pages: 488
Release: 2004-11-30
Genre: Technology & Engineering
ISBN: 9780824753863

Polymer Processing Instabilities: Control and Understanding offers a practical understanding of the various flows that occur during the processing of polymer melts. The book pays particular attention to flow instabilities that affect the rate of production and the methods used to prevent and eliminate flow instabilities in order to increase production rates and enhance manufacturing efficiency. Polymer Processing Instabilities: Control and Understanding summarizes experimental observations of flow instabilities that occur in numerous processing operations such as extrusion, injection molding, fiber spinning, film casting, and film blowing for a wide range of materials, including most commodity polymers that are processed as melts at temperatures above their melting point or as concentrated solutions at lower temperatures. The book first presents the fundamental principles in rheology and flow instabilities. It relates the operating conditions with flow curves, the critical wall shear stress for the onset of the instabilities, and new visualization techniques with numerical modeling and molecular structure. It reviews one-dimensional phenomenological relaxation/oscillation models describing the experimental pressure and flow rate oscillations, analyzes the gross melt fracture (GMF) instability, and examines how traditional and non-traditional processing aids eliminate melt fracture and improve polymer processability. It supplies a numerical approach for the investigation of the linear viscoelastic stability behavior of simplified injection molding flows and examines a newly discovered family of instabilities that occur in co-extrusion. Polymer Processing Instabilities: Control and Understanding is unique in that it fills a gap in the polymer processing literature where polymer flow instabilities are not treated in-depth in any book. It summarizes state-of-the-art developments in the field, particularly those of the last ten years, and contains significant data based on this research.

Polymer Processing Instabilities

Polymer Processing Instabilities
Author: Savvas G. Hatzikiriakos
Publisher: CRC Press
Total Pages: 484
Release: 2004-11-30
Genre: Science
ISBN: 142003068X

Polymer Processing Instabilities: Control and Understanding offers a practical understanding of the various flows that occur during the processing of polymer melts. The book pays particular attention to flow instabilities that affect the rate of production and the methods used to prevent and eliminate flow instabilities in order to increase product

Polymer Processing

Polymer Processing
Author: Jean-François Agassant
Publisher: Carl Hanser Verlag GmbH Co KG
Total Pages: 873
Release: 2017-08-07
Genre: Technology & Engineering
ISBN: 1569907056

Engineering of polymers is not an easy exercise: with evolving technology, it often involves complex concepts and processes. This book is intended to provide the theoretical essentials: understanding of processes, a basis for the use of design software, and much more. The necessary physical concepts such as continuum mechanics, rheological behavior and measurement methods, and thermal science with its application to heating-cooling problems and implications for flow behavior are analyzed in detail. This knowledge is then applied to key processing methods, including single-screw extrusion and extrusion die flow, twin-screw extrusion and its applications, injection molding, calendering, and processes involving stretching. With many exercises with solutions offered throughout the book to reinforce the concepts presented, and extensive illustrations, this is an essential guide for mastering the art of plastics processing. Practical and didactic, Polymer Processing: Principles and Modeling is intended for engineers and technicians of the profession, as well as for advanced students in Polymer Science and Plastics Engineering.

Principles of Polymer Processing

Principles of Polymer Processing
Author: Zehev Tadmor
Publisher: John Wiley & Sons
Total Pages: 1004
Release: 2013-12-02
Genre: Technology & Engineering
ISBN: 0470355921

Thoroughly revised edition of the classic text on polymer processing The Second Edition brings the classic text on polymer processing thoroughly up to date with the latest fundamental developments in polymer processing, while retaining the critically acclaimed approach of the First Edition. Readers are provided with the complete panorama of polymer processing, starting with fundamental concepts through the latest current industry practices and future directions. All the chapters have been revised and updated, and four new chapters have been added to introduce the latest developments. Readers familiar with the First Edition will discover a host of new material, including: * Blend and alloy microstructuring * Twin screw-based melting and chaotic mixing mechanisms * Reactive processing * Devolatilization--theory, mechanisms, and industrial practice * Compounding--theory and industrial practice * The increasingly important role of computational fluid mechanics * A systematic approach to machine configuration design The Second Edition expands on the unique approach that distinguishes it from comparative texts. Rather than focus on specific processing methods, the authors assert that polymers have a similar experience in any processing machine and that these experiences can be described by a set of elementary processing steps that prepare the polymer for any of the shaping methods. On the other hand, the authors do emphasize the unique features of particular polymer processing methods and machines, including the particular elementary step and shaping mechanisms and geometrical solutions. Replete with problem sets and a solutions manual for instructors, this textbook is recommended for undergraduate and graduate students in chemical engineering and polymer and materials engineering and science. It will also prove invaluable for industry professionals as a fundamental polymer processing analysis and synthesis reference.

Simulation of Material Processing: Theory, Methods and Application

Simulation of Material Processing: Theory, Methods and Application
Author: Ken-ichiro Mori
Publisher: CRC Press
Total Pages: 1170
Release: 2001-01-01
Genre: Technology & Engineering
ISBN: 9789026518225

This volume contains about 180 papers including seven keynotes presented at the 7th NUMIFORM Conference. It reflects the state-of-the-art of simulation of industrial forming processes such as rolling, forging, sheet metal forming, injection moulding and casting.

Instabilities in Elongation Flows of Polymers at High Deborah Numbers

Instabilities in Elongation Flows of Polymers at High Deborah Numbers
Author: Atanas Gagov
Publisher:
Total Pages: 150
Release: 2007
Genre: Polymer melting
ISBN:

"The objective of this work is to study the instabilities of the contraction flows at high Deborah numbers of various polymers. The following topics will be discussed: 1. Linear and nonlinear stability analysis of isothermal fiber spinning; 2. Linear stability analysis of nonisothermal fiber spinning; 3. Linear and nonlinear stability analysis of contraction flow; [and] 4. Propagation of reservoir instabilities in capillary. The analysis of these flow problems requires solution of the closed set of PDE's (or ODE's), consisting of equations for conservation of mass and momentum, along with an adequate viscoelastic constitutive equation, with appropriate inital/boundary conditions. The goal of this work is to demonstrate a procedure for determining the critical regime beyond which the process becomes unstable and also to determine weather [sic] the process is stable when the disturbances grow to a finite size. Linear and non-linear stability theories have been used to describe the fluctuation of fiber spinning and contraction flow. Linear stability analysis determines the onset of the instabilities of the process while nonlinear analysis establishes the complete range of the stable and unstable conditions. The melt fiber spinning is the most common of polymer fiber processing. Finding critical process conditions and the stabilizing effect of the cooling is described in this work. The critical draw ratio is established using linear stability analysis and the effect of the finite size imposed disturbances is studied through nonlinear stability analysis. Contraction flow is one of the benchmark problems in computational polymer fluid mechanics and polymer processing. In this modeling, the whole flow region is divided in naturally introduced sub-regions with well-known and highly simplified types of flow. Thus, the model analyzes the entire flow region in a simplified geometric manner with properly matched conditions between adjacent sub-regions. The propagation of the disturbances formed in the reservoir region has been analyzed. Employing the isothermal 'Jet approach' followed by linearized perturbation approximation of the governing equations for finding the onset of the instabilities supplies information about the stability of the contraction flow which has been used to describe the mechanism of propagation of the disturbances into capillary up to the die exit, and its numerical implementation."--Abstract.

Advanced Polymer Processing Operations

Advanced Polymer Processing Operations
Author: Nicholas P. Cheremisinoff
Publisher: William Andrew
Total Pages: 301
Release: 1998-12-31
Genre: Technology & Engineering
ISBN: 0815516118

This volume covers advanced polymer processing operations and is designed to provide a description of some of the latest industry developments for unique products and fabrication methods. Contributors for this volume are from both industry and academia from the international community. This book contains nine chapters covering advanced processing applications and technologies.