Optimization of Industrial Unit Processes

Optimization of Industrial Unit Processes
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 440
Release: 2020-07-09
Genre: Technology & Engineering
ISBN: 0429606176

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Optimization of Industrial Unit Processes

Optimization of Industrial Unit Processes
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 431
Release: 2020-07-09
Genre: Technology & Engineering
ISBN: 0429611692

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Optimization of Unit Operations

Optimization of Unit Operations
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 434
Release: 2021-10-20
Genre: Technology & Engineering
ISBN: 1000145891

This comprehensive book examines the technology and practical applications of plant multivariable envelope control. Optimize plant productivity, including air handlers, boilers, chemical reactors, chillers, clean-rooms, compressors and fans, cooling towers, heat exchangers, and pumping stations. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Measurement and Safety

Measurement and Safety
Author: Béla G. Lipták
Publisher: CRC Press
Total Pages: 2226
Release: 2016-11-25
Genre: Science
ISBN: 1498727662

This handbook is dedicated to the next generation of automation engineers working in the fields of measurement, control, and safety, describing the sensors and detectors used in the measurement of process variables.

Instrument and Automation Engineers' Handbook

Instrument and Automation Engineers' Handbook
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 3560
Release: 2022-08-31
Genre: Technology & Engineering
ISBN: 1000820629

The Instrument and Automation Engineers’ Handbook (IAEH) is the Number 1 process automation handbook in the world. The two volumes in this greatly expanded Fifth Edition deal with measurement devices and analyzers. Volume one, Measurement and Safety, covers safety sensors and the detectors of physical properties, while volume two, Analysis and Analysis, describes the measurement of such analytical properties as composition. Complete with 245 alphabetized chapters and a thorough index for quick access to specific information, the IAEH, Fifth Edition is a must-have reference for instrument and automation engineers working in the chemical, oil/gas, pharmaceutical, pollution, energy, plastics, paper, wastewater, food, etc. industries.

Predictive Control

Predictive Control
Author: Yugeng Xi
Publisher: John Wiley & Sons
Total Pages: 481
Release: 2019-07-02
Genre: Technology & Engineering
ISBN: 111911957X

This book is a comprehensive introduction to model predictive control (MPC), including its basic principles and algorithms, system analysis and design methods, strategy developments and practical applications. The main contents of the book include an overview of the development trajectory and basic principles of MPC, typical MPC algorithms, quantitative analysis of classical MPC systems, design and tuning methods for MPC parameters, constrained multivariable MPC algorithms and online optimization decomposition methods. Readers will then progress to more advanced topics such as nonlinear MPC and its related algorithms, the diversification development of MPC with respect to control structures and optimization strategies, and robust MPC. Finally, applications of MPC and its generalization to optimization-based dynamic problems other than control will be discussed. Systematically introduces fundamental concepts, basic algorithms, and applications of MPC Includes a comprehensive overview of MPC development, emphasizing recent advances and modern approaches Features numerous MPC models and structures, based on rigorous research Based on the best-selling Chinese edition, which is a key text in China Predictive Control: Fundamentals and Developments is written for advanced undergraduate and graduate students and researchers specializing in control technologies. It is also a useful reference for industry professionals, engineers, and technicians specializing in advanced optimization control technology.

Energy Optimization in Process Systems

Energy Optimization in Process Systems
Author: Stanislaw Sieniutycz
Publisher: Elsevier
Total Pages: 771
Release: 2009-05-06
Genre: Technology & Engineering
ISBN: 008091442X

Despite the vast research on energy optimization and process integration, there has to date been no synthesis linking these together. This book fills the gap, presenting optimization and integration in energy and process engineering. The content is based on the current literature and includes novel approaches developed by the authors. Various thermal and chemical systems (heat and mass exchangers, thermal and water networks, energy converters, recovery units, solar collectors, and separators) are considered. Thermodynamics, kinetics and economics are used to formulate and solve problems with constraints on process rates, equipment size, environmental parameters, and costs. Comprehensive coverage of dynamic optimization of energy conversion systems and separation units is provided along with suitable computational algorithms for deterministic and stochastic optimization approaches based on: nonlinear programming, dynamic programming, variational calculus, Hamilton-Jacobi-Bellman theory, Pontryagin's maximum principles, and special methods of process integration. Integration of heat energy and process water within a total site is shown to be a significant factor reducing production costs, in particular costs of utilities for the chemical industry. This integration involves systematic design and optimization of heat exchangers and water networks (HEN and WN). After presenting basic, insight-based Pinch Technology, systematic, optimization-based sequential and simultaneous approaches to design HEN and WN are described. Special consideration is given to the HEN design problem targeting stage, in view of its importance at various levels of system design. Selected, advanced methods for HEN synthesis and retrofit are presented. For WN design a novel approach based on stochastic optimization is described that accounts for both grassroot and revamp design scenarios. Presents a unique synthesis of energy optimization and process integration that applies scientific information from thermodynamics, kinetics, and systems theory Discusses engineering applications including power generation, resource upgrading, radiation conversion and chemical transformation, in static and dynamic systems Clarifies how to identify thermal and chemical constraints and incorporate them into optimization models and solutions

Chemical Process Design, Simulation and Optimization

Chemical Process Design, Simulation and Optimization
Author: Jean-Pierre Corriou
Publisher: MDPI
Total Pages: 352
Release: 2021-02-19
Genre: Technology & Engineering
ISBN: 3036500960

The book presents a series of articles devoted to modeling, simulation, and optimization of processes, mainly chemical. General methods for process modeling and numerical simulation are described with flowsheeting. Population balances are addressed in detail with application to crystal production; energy saving is frequently optimized, including exergy analysis. The coupling between process simulation and computational fluid dynamics is studied for air classification and bubble columns. Pressure swing adsorption, reactive distillation, and nanofiltration are explained in general and applied to particular processes. The synthesis of carbon dots is solved by the design of experiments method. A safety study addresses the consequences of gas explosion.

Energy and Process Optimization for the Process Industries

Energy and Process Optimization for the Process Industries
Author: Frank (Xin X.) Zhu
Publisher: John Wiley & Sons
Total Pages: 419
Release: 2013-11-25
Genre: Technology & Engineering
ISBN: 1118782534

Exploring methods and techniques to optimize processing energy efficiency in process plants, Energy and Process Optimization for the Process Industries provides a holistic approach that considers optimizing process conditions, changing process flowschemes, modifying equipment internals, and upgrading process technology that has already been used in a process plant with success. Field tested by numerous operating plants, the book describes technical solutions to reduce energy consumption leading to significant returns on capital and includes an 8-point Guidelines for Success. The book provides managers, chemical and mechanical engineers, and plant operators with methods and tools for continuous energy and process improvements.