Optimization of Industrial Unit Processes

Optimization of Industrial Unit Processes
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 431
Release: 2020-07-09
Genre: Technology & Engineering
ISBN: 0429611692

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Optimization of Industrial Unit Processes, Second Edition

Optimization of Industrial Unit Processes, Second Edition
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 440
Release: 1998-10-28
Genre: Technology & Engineering
ISBN: 9780849398735

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Measurement and Safety

Measurement and Safety
Author: Béla G. Lipták
Publisher: CRC Press
Total Pages: 2226
Release: 2016-11-25
Genre: Science
ISBN: 1498727662

This handbook is dedicated to the next generation of automation engineers working in the fields of measurement, control, and safety, describing the sensors and detectors used in the measurement of process variables.

Instrument and Automation Engineers' Handbook

Instrument and Automation Engineers' Handbook
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 3560
Release: 2022-08-31
Genre: Technology & Engineering
ISBN: 1000820629

The Instrument and Automation Engineers’ Handbook (IAEH) is the Number 1 process automation handbook in the world. The two volumes in this greatly expanded Fifth Edition deal with measurement devices and analyzers. Volume one, Measurement and Safety, covers safety sensors and the detectors of physical properties, while volume two, Analysis and Analysis, describes the measurement of such analytical properties as composition. Complete with 245 alphabetized chapters and a thorough index for quick access to specific information, the IAEH, Fifth Edition is a must-have reference for instrument and automation engineers working in the chemical, oil/gas, pharmaceutical, pollution, energy, plastics, paper, wastewater, food, etc. industries.

Optimization of Industrial Unit Processes

Optimization of Industrial Unit Processes
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 440
Release: 2020-07-09
Genre: Technology & Engineering
ISBN: 0429606176

In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Optimization of Unit Operations

Optimization of Unit Operations
Author: Bela G. Liptak
Publisher: CRC Press
Total Pages: 431
Release: 2021-10-19
Genre: Technology & Engineering
ISBN: 1000110044

This comprehensive book examines the technology and practical applications of plant multivariable envelope control. Optimize plant productivity, including air handlers, boilers, chemical reactors, chillers, clean-rooms, compressors and fans, cooling towers, heat exchangers, and pumping stations. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Energy Optimization in Process Systems

Energy Optimization in Process Systems
Author: Stanislaw Sieniutycz
Publisher: Elsevier
Total Pages: 771
Release: 2009-05-06
Genre: Technology & Engineering
ISBN: 008091442X

Despite the vast research on energy optimization and process integration, there has to date been no synthesis linking these together. This book fills the gap, presenting optimization and integration in energy and process engineering. The content is based on the current literature and includes novel approaches developed by the authors. Various thermal and chemical systems (heat and mass exchangers, thermal and water networks, energy converters, recovery units, solar collectors, and separators) are considered. Thermodynamics, kinetics and economics are used to formulate and solve problems with constraints on process rates, equipment size, environmental parameters, and costs. Comprehensive coverage of dynamic optimization of energy conversion systems and separation units is provided along with suitable computational algorithms for deterministic and stochastic optimization approaches based on: nonlinear programming, dynamic programming, variational calculus, Hamilton-Jacobi-Bellman theory, Pontryagin's maximum principles, and special methods of process integration. Integration of heat energy and process water within a total site is shown to be a significant factor reducing production costs, in particular costs of utilities for the chemical industry. This integration involves systematic design and optimization of heat exchangers and water networks (HEN and WN). After presenting basic, insight-based Pinch Technology, systematic, optimization-based sequential and simultaneous approaches to design HEN and WN are described. Special consideration is given to the HEN design problem targeting stage, in view of its importance at various levels of system design. Selected, advanced methods for HEN synthesis and retrofit are presented. For WN design a novel approach based on stochastic optimization is described that accounts for both grassroot and revamp design scenarios. - Presents a unique synthesis of energy optimization and process integration that applies scientific information from thermodynamics, kinetics, and systems theory - Discusses engineering applications including power generation, resource upgrading, radiation conversion and chemical transformation, in static and dynamic systems - Clarifies how to identify thermal and chemical constraints and incorporate them into optimization models and solutions

Chemical Process Design, Simulation and Optimization

Chemical Process Design, Simulation and Optimization
Author: Jean-Pierre Corriou
Publisher: MDPI
Total Pages: 352
Release: 2021-02-19
Genre: Technology & Engineering
ISBN: 3036500960

The book presents a series of articles devoted to modeling, simulation, and optimization of processes, mainly chemical. General methods for process modeling and numerical simulation are described with flowsheeting. Population balances are addressed in detail with application to crystal production; energy saving is frequently optimized, including exergy analysis. The coupling between process simulation and computational fluid dynamics is studied for air classification and bubble columns. Pressure swing adsorption, reactive distillation, and nanofiltration are explained in general and applied to particular processes. The synthesis of carbon dots is solved by the design of experiments method. A safety study addresses the consequences of gas explosion.

Energy Optimization in Process Systems and Fuel Cells

Energy Optimization in Process Systems and Fuel Cells
Author: Stanislaw Sieniutycz
Publisher: Newnes
Total Pages: 821
Release: 2013-02-14
Genre: Technology & Engineering
ISBN: 0080982271

Energy Optimization in Process Systems and Fuel Cells, Second Edition covers the optimization and integration of energy systems, with a particular focus on fuel cell technology. With rising energy prices, imminent energy shortages, and increasing environmental impacts of energy production, energy optimization and systems integration is critically important. The book applies thermodynamics, kinetics and economics to study the effect of equipment size, environmental parameters, and economic factors on optimal power production and heat integration. Author Stanislaw Sieniutycz, highly recognized for his expertise and teaching, shows how costs can be substantially reduced, particularly in utilities common in the chemical industry. This second edition contains substantial revisions, with particular focus on the rapid progress in the field of fuel cells, related energy theory, and recent advances in the optimization and control of fuel cell systems. - New information on fuel cell theory, combined with the theory of flow energy systems, broadens the scope and usefulness of the book - Discusses engineering applications including power generation, resource upgrading, radiation conversion, and chemical transformation in static and dynamic systems - Contains practical applications of optimization methods that help solve the problems of power maximization and optimal use of energy and resources in chemical, mechanical, and environmental engineering