Fiber-dependent injection molding simulation of discontinuous reinforced polymers

Fiber-dependent injection molding simulation of discontinuous reinforced polymers
Author: Wittemann, Florian
Publisher: KIT Scientific Publishing
Total Pages: 180
Release: 2022-11-18
Genre: Technology & Engineering
ISBN: 3731512173

This work presents novel simulation techniques for injection molding of fiber reinforced polymers. These include approaches for anisotropic flow modeling, hydrodynamic forces from fluid on fibers, contact forces between fibers, a novel fiber breakage modeling approach and anisotropic warpage analysis. Due to the coupling of fiber breakage and anisotropic flow modeling, the fiber breakage directly influences the modeled cavity pressure, which is validated with experimental data.

Injection Molding

Injection Molding
Author: Rong Zheng
Publisher: Springer Science & Business Media
Total Pages: 194
Release: 2011-06-21
Genre: Technology & Engineering
ISBN: 3642212638

This book covers fundamental principles and numerical methods relevant to the modeling of the injection molding process. As injection molding processing is related to rheology, mechanical and chemical engineering, polymer science and computational methods, and is a rapidly growing field, the book provides a multidisciplinary and comprehensive introduction to the subjects required for an understanding of the complex process. It addresses the up-to-date status of fundamental understanding and simulation technologies, without losing sight of still useful classical approaches. The main chapters of the book are devoted to the currently active fields of flow-induced crystallization and orientation evolution of fiber suspensions, respectively, followed by detailed discussion of their effects on mechanical property, shrinkage and warpage of injection-molded products. The level of the proposed book will be suitable for interested scientists, R&D engineers, application engineers, and graduate students in engineering.

Process Modeling in Composites Manufacturing

Process Modeling in Composites Manufacturing
Author: Suresh G. Advani
Publisher: CRC Press
Total Pages: 628
Release: 2010-07-14
Genre: Technology & Engineering
ISBN: 1466580569

There is a wealth of literature on modeling and simulation of polymer composite manufacturing processes. However, existing books neglect to provide a systematic explanation of how to formulate and apply science-based models in polymer composite manufacturing processes. Process Modeling in Composites Manufacturing, Second Edition provides tangible m

Computer Modeling for Injection Molding

Computer Modeling for Injection Molding
Author: Huamin Zhou
Publisher: John Wiley & Sons
Total Pages: 40
Release: 2013-03-04
Genre: Technology & Engineering
ISBN: 0470602996

This book covers a wide range of applications and uses of simulation and modeling techniques in polymer injection molding, filling a noticeable gap in the literature of design, manufacturing, and the use of plastics injection molding. The authors help readers solve problems in the advanced control, simulation, monitoring, and optimization of injection molding processes. The book provides a tool for researchers and engineers to calculate the mold filling, optimization of processing control, and quality estimation before prototype molding.

Machine Learning in Modeling and Simulation

Machine Learning in Modeling and Simulation
Author: Timon Rabczuk
Publisher: Springer Nature
Total Pages: 456
Release: 2023-11-04
Genre: Technology & Engineering
ISBN: 3031366441

Machine learning (ML) approaches have been extensively and successfully employed in various areas, like in economics, medical predictions, face recognition, credit card fraud detection, and spam filtering. There is clearly also the potential that ML techniques developed in Engineering and the Sciences will drastically increase the possibilities of analysis and accelerate the design to analysis time. With the use of ML techniques, coupled to conventional methods like finite element and digital twin technologies, new avenues of modeling and simulation can be opened but the potential of these ML techniques needs to still be fully harvested, with the methods developed and enhanced. The objective of this book is to provide an overview of ML in Engineering and the Sciences presenting fundamental theoretical ingredients with a focus on the next generation of computer modeling in Engineering and the Sciences in which the exciting aspects of machine learning are incorporated. The book is of value to any researcher and practitioner interested in research or applications of ML in the areas of scientific modeling and computer aided engineering.

Process simulation of wet compression moulding for continuous fibre-reinforced polymers

Process simulation of wet compression moulding for continuous fibre-reinforced polymers
Author: Poppe, Christian Timo
Publisher: KIT Scientific Publishing
Total Pages: 332
Release: 2022-07-18
Genre: Technology & Engineering
ISBN: 3731511908

Interdisciplinary development approaches for system-efficient lightweight design unite a comprehensive understanding of materials, processes and methods. This applies particularly to continuous fibre-reinforced plastics (CoFRPs), which offer high weight-specific material properties and enable load path-optimised designs. This thesis is dedicated to understanding and modelling Wet Compression Moulding (WCM) to facilitate large-volume production of CoFRP structural components.

Molding Simulation: Theory and Practice

Molding Simulation: Theory and Practice
Author: Maw-Ling Wang
Publisher:
Total Pages: 624
Release: 2022-05
Genre:
ISBN: 9781569908846

This practical introductory guide to injection molding simulation is aimed at both practicing engineers and students. It will help the reader to innovate and improve part design and molding processes, essential for efficient manufacturing. A user-friendly, case-study-based approach is applied, enhanced by many illustrations in full color. The book is conceptually divided into three parts: Chapters 1-5 introduce the fundamentals of injection molding, focusing the factors governing molding quality and how molding simulation methodology is developed. As they are essential to molding quality, the rheological, thermodynamic, thermal, mechanical, kinetic properties of plastics are fully elaborated in this part, as well as curing kinetics for thermoset plastics. Chapters 6-11 introduce CAE verification of design, a valuable tool for both part and mold designers toward avoiding molding problems in the design stage and to solve issues encountered in injection molding. This part covers design guidelines of part, gating, runner, and cooling channel systems. Temperature control in hot runner systems, prediction and control of warpage, and fiber orientation are also discussed. Chapters 12-17 introduce research and development in innovative molding, illustrating how CAE is applied to advanced molding techniques, including co-/bi-Injection molding, gas-/water-assisted injection molding, foam injection molding, powder injection molding, resin transfer molding, and integrated circuit packaging. The authors come from the creative simulation team at CoreTech System (Moldex3D), winner of the PPS James L. White Innovation Award 2015. Several CAE case study exercises for execution in the Moldex3D software are included to allow readers to practice what they have learned and test their understanding. In the 2nd edition, the concept of Cyber-Physical Systems (CPS) in injection molding is introduced. In order to integrate molding simulation and injection machines, the workflow of machine response characterization is illustrated. By taking into account the real-world machine response, users can more accurately reflect the real-world manufacturing conditions in simulations. The optimized processing conditions obtained from the simulation can then be directly applied on the shop floor, bridging the gap between simulation and manufacturing. In addition, a new flow-fiber coupling model, i.e., the informed-isotropic (IISO) viscosity developed by Dr. Favaloro and Prof. Pipes of Purdue University, to simulate the anisotropic flow for fiber-reinforced thermoplastics is introduced. The IISO coupling is available to simulate some peculiar, irregular filling patterns for fiber-reinforced melts at high fiber concentrations: the free surface advances faster along the side cavity walls.