Production Planning, Modeling and Control of Food Industry Processes

Production Planning, Modeling and Control of Food Industry Processes
Author: Pablo Cano Marchal
Publisher: Springer
Total Pages: 209
Release: 2018-11-16
Genre: Technology & Engineering
ISBN: 3030013731

This book provides a new approach to the control of food transformation processes, emphasizing the advantage of considering the system as a multivariable one, and taking a holistic approach to the decision-making process in the plant, considering not only the technical but also the economic implications of these decisions. In addition, it presents a hierarchical structure for the global control of the plant, and includes appropriate techniques for each of the control layers. The book addresses the challenges of modeling food transformation processes, using both traditional system-identification techniques and, where these prove impractical, models based on expert knowledge and using fuzzy systems. The construction of optimal controllers for each of these types of models is also discussed, as a means to close a feedback loop on the higher-level outputs of the process. Finally, the problem of production planning is covered from two standpoints: the traditional batch-sizing problem, and the planning of production throughout the season. Systematic season-wide production planning is built upon the models constructed for the control of the plant, and incorporates market- and business-specific information. Examples based on the processing of various foodstuffs help to illustrate the text throughout, while the book’s closing chapter presents a case study on advances in the processing of olive oil. Given its scope, the book will primarily be of interest to two groups of readers: food engineering practitioners and students, who are familiar with the characteristics of food processes but have little or no background in control engineering; and control engineering researchers, students and practitioners, whose situation is just the opposite, and who wish to learn more about food engineering and its specific challenges for control. Advances in Industrial Control reports and encourages the transfer of technology in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. The series offers an opportunity for researchers to present an extended exposition of new work in all aspects of industrial control.

Modeling Manufacturing Systems

Modeling Manufacturing Systems
Author: Paolo Brandimarte
Publisher: Springer Science & Business Media
Total Pages: 221
Release: 2013-03-09
Genre: Technology & Engineering
ISBN: 3662038536

Advanced modeling techniques are a necessary tool in order to design and manage manufacturing systems effectively. This book contains a set of tutorial chapters on topics ranging from aggregate production planning to real time control, including predictive and reactive scheduling, flow management in assembly systems, simulation of robotic cells, design of manufacturing systems under uncertainty and a historical perspective on production management philosophies. The book will be of interest both to researchers and practitioners, including graduate students in Manufacturing Engineering and Operations Research.

Manufacturing Systems

Manufacturing Systems
Author: National Academy of Engineering
Publisher: National Academies Press
Total Pages: 282
Release: 1992-02-01
Genre: Technology & Engineering
ISBN: 0309046785

Some 70 percent of U.S. manufacturing output currently faces direct foreign competition. While American firms understand the individual components of their manufacturing processes, they must begin to work with manufacturing systems to develop world-class capabilities. This new book identifies principles-termed foundations-that have proved effective in improving manufacturing systems. Authored by an expert panel, including manufacturing executives, the book provides recommendations for manufacturers, leading to specific action in three areas: Management philosophy and practice. Methods used to measure and predict the performance of systems. Organizational learning and improving system performance through technology. The volume includes in-depth studies of several key issues in manufacturing, including employee involvement and empowerment, using learning curves to improve quality, measuring performance against that of the competition, focusing on customer satisfaction, and factory modernization. It includes a unique paper on jazz music as a metaphor for participative manufacturing management. Executives, managers, engineers, researchers, faculty, and students will find this book an essential tool for guiding this nation's businesses toward developing more competitive manufacturing systems.

Design of Advanced Manufacturing Systems

Design of Advanced Manufacturing Systems
Author: Andrea Matta
Publisher: Springer Science & Business Media
Total Pages: 296
Release: 2005-04-25
Genre: Business & Economics
ISBN: 9781402029301

This book presents a framework and specific methods and tools for the selection and configuration of the capacity of Advanced Manufacturing Systems (AMS). AMS include Flexible Manufacturing Systems, Dedicated Manufacturing Systems, and Reconfigurable Manufacturing Systems. Starting from the characteristic of the competitive environment, the directions given by the company strategy, data regarding the products, and information regarding the different system architectures, the decision support system described here aids the decision maker by means of a formalized methodology that follows the various steps required to define the type and timing of 'capacity' acquisition and to define the detailed configuration of AMS along its life cycle. The decision making framework and tools illustrated in this volume combine decision-making theory, optimization theory, discrete event simulation and queuing networks. It will be of interest to graduate students and researchers involved in manufacturing engineering, industrial engineering and operations research.

Interoperability Cost Analysis of the U. S. Automotive

Interoperability Cost Analysis of the U. S. Automotive
Author: Smita Brunnermeier
Publisher: DIANE Publishing
Total Pages: 98
Release: 2000
Genre: Automobile industry and trade
ISBN: 0788184091

NIST's Manufacturing Engineering Laboratory (MEL) is developing standards that promote interoperability among members of the U.S. automotive supply chain. This study assesses the costs of imperfect interoperability to the U.S. automotive supply chain and describes the sources of these costs. This study estimates that imperfect interoperability imposes at least $1 billion per year on the members of the U.S. automotive supply chain. By far, the greatest component of these costs is the resources devoted to repairing or reentering data files that are not usable for downstream applications.

Unit Manufacturing Processes

Unit Manufacturing Processes
Author: National Research Council
Publisher: National Academies Press
Total Pages: 228
Release: 1995-01-03
Genre: Technology & Engineering
ISBN: 0309176670

Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Modeling and Planning of Manufacturing Processes

Modeling and Planning of Manufacturing Processes
Author: Fritz Klocke
Publisher: Springer
Total Pages: 250
Release: 2016-01-07
Genre: Technology & Engineering
ISBN: 9783540234944

"Modeling and planning of manufacturing processes" provides the reader with detailed information about the different kinds of numerical modeling methods for the manufacturing processes forming, cutting and grinding, integrated in technology planning and design of process chains. Basic approaches in modeling are presented. The orientation towards industrial applications for many kinds of modeling methods was evaluated. Empirical, analytical and numerical models are introduced. Finite Element Methods (FEM) are widely applied in the design of new manufacturing tools, their application is described and numerous application examples of FEM are presented. The method is a valuable device for the process planner for the design and the analysis of the metal forming process. Even complex forming processes can be analysed by means of the FEM. The interested reader receives profound information for the modeling approaches in forming, cutting, grinding, and the integration of these tools into complex technology planning systems.

Modeling, Simulation, and Control of Flexible Manufacturing Systems

Modeling, Simulation, and Control of Flexible Manufacturing Systems
Author: MengChu Zhou
Publisher: World Scientific
Total Pages: 432
Release: 1999
Genre: Technology & Engineering
ISBN: 9789810230296

One critical barrier leading to successful implementation of flexible manufacturing and related automated systems is the ever-increasing complexity of their modeling, analysis, simulation, and control. Research and development over the last three decades has provided new theory and graphical tools based on Petri nets and related concepts for the design of such systems. The purpose of this book is to introduce a set of Petri-net-based tools and methods to address a variety of problems associated with the design and implementation of flexible manufacturing systems (FMSs), with several implementation examples.There are three ways this book will directly benefit readers. First, the book will allow engineers and managers who are responsible for the design and implementation of modern manufacturing systems to evaluate Petri nets for applications in their work. Second, it will provide sufficient breadth and depth to allow development of Petri-net-based industrial applications. Third, it will allow the basic Petri net material to be taught to industrial practitioners, students, and academic researchers much more efficiently. This will foster further research and applications of Petri nets in aiding the successful implementation of advanced manufacturing systems.

Beyond Manufacturing Resource Planning (MRP II)

Beyond Manufacturing Resource Planning (MRP II)
Author: Andreas Drexl
Publisher: Springer Science & Business Media
Total Pages: 418
Release: 2013-11-11
Genre: Business & Economics
ISBN: 3662037424

The logic of Manufacturing Resource Planning (MRP II) is im plemented in most commercial production planning software tools and is commonly accepted by practitioners. However, these peo ple are not satisfied with production planning and complain about long lead times, high work-in-process, and backlogging. As many researchers have pointed out, the reason for these shortcomings is inherent to the methods that are used. The research community is thus eager to find more sophisticated approaches. This book is an attempt to compile some state-of-the-art work in the field of production planning research. It includes mate rial that somehow dominates the existing MRP II concept. 15 ar ticles written by 36 authors from 10 countries cover many aspects related to MRP II. All papers went through a single-blind refere eing process before they were selected for being published in this book. When we received papers for this issue, we discovered that MRP II is a topic about which not only management scientists show interest. As the list of authors proves, industrial engineers, computer scientists, and-operations researchers from academia as well as practitioners have contributed to this book. This, we hope, makes the book of value for a broad audience. We thank all authors who submitted papers. And, we are in debted to Dr. Werner Muller from Springer for his support in this book project.

Methods and Tools for Effective Knowledge Life-Cycle-Management

Methods and Tools for Effective Knowledge Life-Cycle-Management
Author: Alain Bernard
Publisher: Springer Science & Business Media
Total Pages: 580
Release: 2008-04-01
Genre: Technology & Engineering
ISBN: 3540784314

Knowledge Management is a wide, critical and strategic issue for all the com- nies, from the SMEs to the most complex organizations. The key of competiti- ness is knowledge, because of the necessity of reactivity, flexibility, agility and innovation capacities. Knowledge is difficult to measure itself but what is visible, this is the way of improving products, technologies and enterprise organizations. During the last four years, based on the experience of most of the best experts around the World, CIRP (The International Academy for Production Engineering) has decided to prepare and structure a Network of Excellence (NoE) proposal. The European Community accepted to found the VRL-KCiP (Virtual Research La- ratory – Knowledge Community in Production). As its name indicates it, the aim of this NoE was really to build a «Knowledge Community in Production ». This was possible and realistic because the partners were representative of the most important universities in Europe and also because of strong partnerships with laboratories far from Europe (Japan, Australia, South Africa, USA, etc...). Based on such powerful partnership, the main issue was to help European manufacturing industry to define and structure the strategic knowledge in order to face the strategic worldwide challenges. Manufacturing in Europe currently has two essential aspects: 1. It has to be knowledge intensive given the European demands for high-tech products and services (e.g. electronics, medicines).