Modeling and Control of Linear Motor Feed Drives for Grinding Machines

Modeling and Control of Linear Motor Feed Drives for Grinding Machines
Author: Qiulin Xie
Publisher:
Total Pages:
Release: 2008
Genre: Algorithms
ISBN:

One of the most common goals in manufacturing is to improve the quality and accuracy of the parts being fabricated without reducing productivity. Aiming at this goal, many different manufacturing processes have been developed. Among them, machining plays a major role in increasing product accuracy. As an important machining process, grinding is a vital step that can produce both fine finish and dimensional accuracy for applications in which the workpiece material is either hard or brittle. Currently, the ball screw is the most frequently used setup for grinding machine tool feed drive. However, the existence of transmission components induces wear, high friction, backlash, and also lower system stiffness; therefore, applications of conventional feed drives for high speed and high accuracy machining are very limited. As a promising technology, a linear motor feed drive discards the transmission system; therefore, it eliminates transmission induced error, such as backlash and pitch error, and avoids stiffness reduction as well. As a result, a linear motor drive can achieve both high speed and high accuracy performance. A linear motor feed drive will be subject to external disturbances such as friction, force ripple and machining force. Due to the lack of a transmission unit, the tracking behavior of a linear motor feed drive is prone to be affected by external disturbances and model parameter variations. Thus, in order to deliver high performance, a controller should be capable of achieving high accuracy in the presence of external disturbance and parameter uncertainty. This dissertation proposes a general robust motion control framework for the CNC design of a linear motor feed drive to achieve high speed/high precision as well as low speed/high precision. An application to the linear motor feed drives in grinding machines was carried out. One of the developed algorithms is the HSMC, which combines the merits of a reaching law based sliding mode control and a modified disturbance observer for precision tracking to address the practical issues of friction, force ripple, and grinding force disturbances. Another algorithm presented is ASMC, which combines the reaching law based sliding mode control with adaptive disturbance estimation to achieve an adaptive robust motion control.

Advanced Manufacturing Processes II

Advanced Manufacturing Processes II
Author: Volodymyr Tonkonogyi
Publisher: Springer Nature
Total Pages: 868
Release: 2021-02-04
Genre: Technology & Engineering
ISBN: 3030680142

This book offers a timely yet comprehensive snapshot of innovative research and developments at the interface between manufacturing, materials and mechanical engineering, and quality assurance. It covers a wide range of manufacturing processes, such as cutting, grinding, assembly, and coatings, including ultrasonic treatment, molding, radial-isostatic compression, ionic-plasma deposition, volumetric vibration treatment, and wear resistance. It also highlights the advantages of augmented reality, RFID technology, reverse engineering, optimization, heat and mass transfer, energy management, quality inspection, and environmental impact. Based on selected papers presented at the Grabchenko’s International Conference on Advanced Manufacturing Processes (InterPartner-2020), held in Odessa, Ukraine, on September 8–11, 2020, this book offers a timely overview and extensive information on trends and technologies in production planning, design engineering, advanced materials, machining processes, process engineering, and quality assurance. It is also intended to facilitate communication and collaboration between different groups working on similar topics and offer a bridge between academic and industrial researchers.

Fault-Diagnosis Applications

Fault-Diagnosis Applications
Author: Rolf Isermann
Publisher: Springer Science & Business Media
Total Pages: 358
Release: 2011-04-06
Genre: Technology & Engineering
ISBN: 3642127673

Supervision, condition-monitoring, fault detection, fault diagnosis and fault management play an increasing role for technical processes and vehicles in order to improve reliability, availability, maintenance and lifetime. For safety-related processes fault-tolerant systems with redundancy are required in order to reach comprehensive system integrity. This book is a sequel of the book “Fault-Diagnosis Systems” published in 2006, where the basic methods were described. After a short introduction into fault-detection and fault-diagnosis methods the book shows how these methods can be applied for a selection of 20 real technical components and processes as examples, such as: Electrical drives (DC, AC) Electrical actuators Fluidic actuators (hydraulic, pneumatic) Centrifugal and reciprocating pumps Pipelines (leak detection) Industrial robots Machine tools (main and feed drive, drilling, milling, grinding) Heat exchangers Also realized fault-tolerant systems for electrical drives, actuators and sensors are presented. The book describes why and how the various signal-model-based and process-model-based methods were applied and which experimental results could be achieved. In several cases a combination of different methods was most successful. The book is dedicated to graduate students of electrical, mechanical, chemical engineering and computer science and for engineers.

Electrical Feed Drives in Automation

Electrical Feed Drives in Automation
Author: Hans Groß
Publisher: Publicis
Total Pages: 344
Release: 2001-10-18
Genre: Science
ISBN:

This book provides a comprehensive introduction into the fundamental physics and basic technical principles of automatic control and drive technology. It pays particular attention to the design and dimensioning of electrical feed drives in automation technology. It helps engineers and technicians to put into practice the theoretical fundamentals of automatic control and drive technology for machines in the tool, glass and ceramics industries as well as in the woodworking and packaging industries. It also deals with the application of robots and other manipulators. The relationships between automatic control and mechanical engineering are described and explained, making the book also particularly useful for students of technical disciplines.

Manufacturing Automation

Manufacturing Automation
Author: Yusuf Altintas
Publisher: Cambridge University Press
Total Pages: 302
Release: 2000-04-13
Genre: Computers
ISBN: 9780521659734

Sample Text