Modeling and Control of Linear Motor Feed Drives for Grinding Machines

Modeling and Control of Linear Motor Feed Drives for Grinding Machines
Author: Qiulin Xie
Publisher:
Total Pages:
Release: 2008
Genre: Algorithms
ISBN:

One of the most common goals in manufacturing is to improve the quality and accuracy of the parts being fabricated without reducing productivity. Aiming at this goal, many different manufacturing processes have been developed. Among them, machining plays a major role in increasing product accuracy. As an important machining process, grinding is a vital step that can produce both fine finish and dimensional accuracy for applications in which the workpiece material is either hard or brittle. Currently, the ball screw is the most frequently used setup for grinding machine tool feed drive. However, the existence of transmission components induces wear, high friction, backlash, and also lower system stiffness; therefore, applications of conventional feed drives for high speed and high accuracy machining are very limited. As a promising technology, a linear motor feed drive discards the transmission system; therefore, it eliminates transmission induced error, such as backlash and pitch error, and avoids stiffness reduction as well. As a result, a linear motor drive can achieve both high speed and high accuracy performance. A linear motor feed drive will be subject to external disturbances such as friction, force ripple and machining force. Due to the lack of a transmission unit, the tracking behavior of a linear motor feed drive is prone to be affected by external disturbances and model parameter variations. Thus, in order to deliver high performance, a controller should be capable of achieving high accuracy in the presence of external disturbance and parameter uncertainty. This dissertation proposes a general robust motion control framework for the CNC design of a linear motor feed drive to achieve high speed/high precision as well as low speed/high precision. An application to the linear motor feed drives in grinding machines was carried out. One of the developed algorithms is the HSMC, which combines the merits of a reaching law based sliding mode control and a modified disturbance observer for precision tracking to address the practical issues of friction, force ripple, and grinding force disturbances. Another algorithm presented is ASMC, which combines the reaching law based sliding mode control with adaptive disturbance estimation to achieve an adaptive robust motion control.

Machine Tools for High Performance Machining

Machine Tools for High Performance Machining
Author: Norberto Lopez de Lacalle
Publisher: Springer Science & Business Media
Total Pages: 456
Release: 2008-10-01
Genre: Technology & Engineering
ISBN: 1848003803

Machine tools are the main production factor for many industrial applications in many important sectors. Recent developments in new motion devices and numerical control have lead to considerable technological improvements in machine tools. The use of five-axis machining centers has also spread, resulting in reductions in set-up and lead times. As a consequence, feed rates, cutting speed and chip section increased, whilst accuracy and precision have improved as well. Additionally, new cutting tools have been developed, combining tough substrates, optimal geometries and wear resistant coatings. “Machine Tools for High Performance Machining” describes in depth several aspects of machine structures, machine elements and control, and application. The basics, models and functions of each aspect are explained by experts from both academia and industry. Postgraduates, researchers and end users will all find this book an essential reference.

Intelligent Robotics and Applications

Intelligent Robotics and Applications
Author: Honghai Liu
Publisher: Springer
Total Pages: 720
Release: 2015-08-19
Genre: Computers
ISBN: 3319228765

This three volume set LNAI 9244, 9245, and 9246 constitutes the refereed proceedings of the 8th International Conference on Intelligent Robotics and Applications, ICIRA 2015, held in Portsmouth, UK, in August 2015. The 61 papers included in the second volume are organized in topical sections on man-machine interaction; robot design, development and control; navigation and planning; robot motion analysis and planning; medical robot; prototyping; and manufacturing.

Twin-Control

Twin-Control
Author: Mikel Armendia
Publisher: Springer
Total Pages: 298
Release: 2019-01-05
Genre: Technology & Engineering
ISBN: 303002203X

This open access book summarizes the results of the European research project “Twin-model based virtual manufacturing for machine tool-process simulation and control” (Twin-Control). The first part reviews the applications of ICTs in machine tools and manufacturing, from a scientific and industrial point of view, and introduces the Twin-Control approach, while Part 2 discusses the development of a digital twin of machine tools. The third part addresses the monitoring and data management infrastructure of machines and manufacturing processes and numerous applications of energy monitoring. Part 4 then highlights various features developed in the project by combining the developments covered in Parts 3 and 4 to control the manufacturing processes applying the so-called CPSs. Lastly, Part 5 presents a complete validation of Twin-Control features in two key industrial sectors: aerospace and automotive. The book offers a representative overview of the latest trends in the manufacturing industry, with a focus on machine tools.

Optimal Design and Control of Multibody Systems

Optimal Design and Control of Multibody Systems
Author: Karin Nachbagauer
Publisher: Springer Nature
Total Pages: 172
Release: 2024-01-04
Genre: Technology & Engineering
ISBN: 3031500008

This book presents the proceedings of the IUTAM Symposium on Optimal Design and Control of Multibody Systems 2022, covering research papers in the realm of optimal structural and control design for both rigid and flexible multibody systems. It delves into the application of the adjoint approach, enabling the undertaking of extensive topology optimizations to unearth body designs that excel under time- and design-dependent loads. Encompassing presentations on (adjoint) sensitivity analysis, structural optimization, optimal control, robust optimization, artificial intelligence, machine learning, and computational methods and software development, the IUTAM Symposium 2022 showcased the latest breakthroughs and innovative methodologies. This book presents 14 meticulously peer-reviewed proceedings papers from the event, evenly split between the Optimal Design and Optimal Control panels.

Intelligent Robotics and Applications

Intelligent Robotics and Applications
Author: Caihua Xiong
Publisher: Springer Science & Business Media
Total Pages: 1288
Release: 2008-09-29
Genre: Computers
ISBN: 3540885161

This two volumes constitute the refereed proceedings of the First International Conference on Intelligent Robotics and Applications, ICIRA 2008, held in Wuhan, China, in October 2008. The 265 revised full papers presented were thoroughly reviewed and selected from 552 submissions; they are devoted but not limited to robot motion planning and manipulation; robot control; cognitive robotics; rehabilitation robotics; health care and artificial limb; robot learning; robot vision; human-machine interaction & coordination; mobile robotics; micro/nano mechanical systems; manufacturing automation; multi-axis surface machining; realworld applications.

Electromechanical Co-Simulation for Ball Screw Feed Drive System

Electromechanical Co-Simulation for Ball Screw Feed Drive System
Author: Liang Luo
Publisher:
Total Pages: 0
Release: 2020
Genre: Electronic books
ISBN:

Ball screw feed drive system is the most widely used linear drive system in the field of industrial automation. The continuous search for efficiency puts forward higher requests to the machine tool for high speed and high acceleration, which makes the feed drive system of lightweight-designed and large-size machine tools more likely to produce vibration during high-speed and high-acceleration feed operation. Electromechanical co-simulation for ball screw feed drive dynamics is an important technique for solving vibration problems occurring in the feed motion. This chapter elaborates on this technology from three aspects: modeling and simulation of dynamic characteristics of ball screw feed drive, modeling and simulation of servo control system, and the electromechanical co-simulation of ball screw feed drive system. In this chapter, the basic theoretical models, the establishment of simulation models and the comparison between simulation and experiment results of ball screw feed drive system are comprehensively introduced to provide technical references for readers.