Machining Simulation Using SOLIDWORKS CAM 2020

Machining Simulation Using SOLIDWORKS CAM 2020
Author: Kuang-Hua Chang
Publisher: SDC Publications
Total Pages: 291
Release: 2020-07-15
Genre: Computers
ISBN: 1630573337

This book will teach you all the important concepts and steps used to conduct machining simulations using SOLIDWORKS CAM. SOLIDWORKS CAM is a parametric, feature-based machining simulation software offered as an add-in to SOLIDWORKS. It integrates design and manufacturing in one application, connecting design and manufacturing teams through a common software tool that facilitates product design using 3D solid models. By carrying out machining simulation, the machining process can be defined and verified early in the product design stage. Some, if not all, of the less desirable design features of part manufacturing can be detected and addressed while the product design is still being finalized. In addition, machining-related problems can be detected and eliminated before mounting a stock on a CNC machine, and manufacturing cost can be estimated using the machining time estimated in the machining simulation. This book is intentionally kept simple. It’s written to help you become familiar with the practical applications of conducting machining simulations in SOLIDWORKS CAM. This book provides you with the basic concepts and steps needed to use the software, as well as a discussion of the G-codes generated. After completing this book, you should have a clear understanding of how to use SOLIDWORKS CAM for machining simulations and should be able to apply this knowledge to carry out machining assignments on your own product designs. In order to provide you with a more comprehensive understanding of machining simulations, the book discusses NC (numerical control) part programming and verification, as well as introduces applications that involve bringing the G-code post processed by SOLIDWORKS CAM to a HAAS CNC mill and lathe to physically cut parts. This book points out important, practical factors when transitioning from virtual to physical machining. Since the machining capabilities offered in the 2020 version of SOLIDWORKS CAM are somewhat limited, this book introduces third-party CAM modules that are seamlessly integrated into SOLIDWORKS, including CAMWorks, HSMWorks, and Mastercam for SOLIDWORKS. This book covers basic concepts, frequently used commands and options required for you to advance from a novice to an intermediate level SOLIDWORKS CAM user. Basic concepts and commands introduced include extracting machinable features (such as 2.5 axis features), selecting a machine and cutting tools, defining machining parameters (such as feed rate, spindle speed, depth of cut, and so on), generating and simulating toolpaths, and post processing CL data to output G-code for support of physical machining. The concepts and commands are introduced in a tutorial style presentation using simple but realistic examples. Both milling and turning operations are included. One of the unique features of this book is the incorporation of the CL data verification by reviewing the G-code generated from the toolpaths. This helps you understand how the G-code is generated by using the respective post processors, which is an important step and an excellent way to confirm that the toolpaths and G-code generated are accurate and useful.

Machining Simulation Using SOLIDWORKS CAM 2021

Machining Simulation Using SOLIDWORKS CAM 2021
Author: Kuang-Hua Chang
Publisher: SDC Publications
Total Pages: 290
Release: 2021-07
Genre: Computers
ISBN: 1630574147

• Teaches you how to prevent problems, reduce manufacturing costs, shorten production time, and improve estimating • Covers the core concepts and most frequently used commands in SOLIDWORKS CAM • Designed for users new to SOLIDWORKS CAM with basic knowledge of manufacturing processes • Incorporates cutter location data verification by reviewing the generated G-codes • Includes a chapter on third-party CAM Modules This book will teach you all the important concepts and steps used to conduct machining simulations using SOLIDWORKS CAM. SOLIDWORKS CAM is a parametric, feature-based machining simulation software offered as an add-in to SOLIDWORKS. It integrates design and manufacturing in one application, connecting design and manufacturing teams through a common software tool that facilitates product design using 3D solid models. By carrying out machining simulation, the machining process can be defined and verified early in the product design stage. Some, if not all, of the less desirable design features of part manufacturing can be detected and addressed while the product design is still being finalized. In addition, machining-related problems can be detected and eliminated before mounting a stock on a CNC machine, and manufacturing cost can be estimated using the machining time estimated in the machining simulation. This book is intentionally kept simple. It’s written to help you become familiar with the practical applications of conducting machining simulations in SOLIDWORKS CAM. This book provides you with the basic concepts and steps needed to use the software, as well as a discussion of the G-codes generated. After completing this book, you should have a clear understanding of how to use SOLIDWORKS CAM for machining simulations and should be able to apply this knowledge to carry out machining assignments on your own product designs. In order to provide you with a more comprehensive understanding of machining simulations, the book discusses NC (numerical control) part programming and verification, as well as introduces applications that involve bringing the G-code post processed by SOLIDWORKS CAM to a HAAS CNC mill and lathe to physically cut parts. This book points out important, practical factors when transitioning from virtual to physical machining. Since the machining capabilities offered in the 2021 version of SOLIDWORKS CAM are somewhat limited, this book introduces third-party CAM modules that are seamlessly integrated into SOLIDWORKS, including CAMWorks, HSMWorks, and Mastercam for SOLIDWORKS. This book covers basic concepts, frequently used commands and options required for you to advance from a novice to an intermediate level SOLIDWORKS CAM user. Basic concepts and commands introduced include extracting machinable features (such as 2.5 axis features), selecting a machine and cutting tools, defining machining parameters (such as feed rate, spindle speed, depth of cut, and so on), generating and simulating toolpaths, and post processing CL data to output G-code for support of physical machining. The concepts and commands are introduced in a tutorial style presentation using simple but realistic examples. Both milling and turning operations are included. One of the unique features of this book is the incorporation of the CL data verification by reviewing the G-code generated from the toolpaths. This helps you understand how the G-code is generated by using the respective post processors, which is an important step and an excellent way to confirm that the toolpaths and G-code generated are accurate and useful. Who is this book for? This book should serve well for self-learners. A self-learner should have basic physics and mathematics background, preferably a bachelor or associate degree in science or engineering. We assume that you are familiar with basic manufacturing processes, especially milling and turning. And certainly, we expect that you are familiar with SOLIDWORKS part and assembly modes. A self-learner should be able to complete the fourteen lessons of this book in about fifty hours. This book also serves well for class instruction. Most likely, it will be used as a supplemental reference for courses like CNC Machining, Design and Manufacturing, Computer-Aided Manufacturing, or Computer-Integrated Manufacturing. This book should cover five to six weeks of class instruction, depending on the course arrangement and the technical background of the students. Table of Contents 1. Introduction to SOLIDWORKS CAM 2. NC Part Programming 3. SOLIDWORKS CAM NC Editor 4. A Quick Run-Through 5. Machining 2.5 Axis Features 6. Machining a Freeform Surface and Limitations 7. Multipart Machining 8. Multiplane Machining 9. Tolerance-Based Machining 10. Turning a Stepped Bar 11. Turning a Stub Shaft 12. Machining a Robotic Forearm Member 13. Turning a Scaled Baseball Bat 14. Third-Party CAM Modules Appendix A: Machinable Features Appendix B: Machining Operations Appendix C: Alphabetical Address Codes Appendix D: Preparatory Functions Appendix E: Machine Functions

Machining Simulation Using SOLIDWORKS CAM 2018

Machining Simulation Using SOLIDWORKS CAM 2018
Author: Kuang-Hua Chang
Publisher: SDC Publications
Total Pages: 288
Release: 2019-02
Genre: Computers
ISBN: 1630572470

This book will teach you all the important concepts and steps used to conduct machining simulations using SOLIDWORKS CAM. SOLIDWORKS CAM is a parametric, feature-based machining simulation software offered as an add-in to SOLIDWORKS. It integrates design and manufacturing in one application, connecting design and manufacturing teams through a common software tool that facilitates product design using 3D solid models. By carrying out machining simulation, the machining process can be defined and verified early in the product design stage. Some, if not all, of the less desirable design features of part manufacturing can be detected and addressed while the product design is still being finalized. In addition, machining-related problems can be detected and eliminated before mounting a stock on a CNC machine, and manufacturing cost can be estimated using the machining time estimated in the machining simulation. This book is intentionally kept simple. It’s written to help you become familiar with the practical applications of conducting machining simulations in SOLIDWORKS CAM. This book provides you with the basic concepts and steps needed to use the software, as well as a discussion of the G-codes generated. After completing this book, you should have a clear understanding of how to use SOLIDWORKS CAM for machining simulations and should be able to apply this knowledge to carry out machining assignments on your own product designs. In order to provide you with a more comprehensive understanding of machining simulations, the book discusses NC (numerical control) part programming and verification, as well as introduces applications that involve bringing the G-code post processed by SOLIDWORKS CAM to a HAAS CNC mill and lathe to physically cut parts. This book points out important, practical factors when transitioning from virtual to physical machining. Since the machining capabilities offered in the 2018 version of SOLIDWORKS CAM are somewhat limited, this book introduces third-party CAM modules that are seamlessly integrated into SOLIDWORKS, including CAMWorks, HSMWorks, and Mastercam for SOLIDWORKS. This book covers basic concepts, frequently used commands and options required for you to advance from a novice to an intermediate level SOLIDWORKS CAM user. Basic concepts and commands introduced include extracting machinable features (such as 2.5 axis features), selecting a machine and cutting tools, defining machining parameters (such as feedrate, spindle speed, depth of cut, and so on), generating and simulating toolpaths, and post processing CL data to output G-code for support of physical machining. The concepts and commands are introduced in a tutorial style presentation using simple but realistic examples. Both milling and turning operations are included. One of the unique features of this book is the incorporation of the CL data verification by reviewing the G-code generated from the toolpaths. This helps you understand how the G-code is generated by using the respective post processors, which is an important step and an excellent way to confirm that the toolpaths and G-code generated are accurate and useful. Who is this book for? This book should serve well for self-learners. A self-learner should have basic physics and mathematics background, preferably a bachelor or associate degree in science or engineering. We assume that you are familiar with basic manufacturing processes, especially milling and turning. And certainly, we expect that you are familiar with SOLIDWORKS part and assembly modes. A self-learner should be able to complete the fourteen lessons of this book in about fifty hours. This book also serves well for class instruction. Most likely, it will be used as a supplemental reference for courses like CNC Machining, Design and Manufacturing, Computer-Aided Manufacturing, or Computer-Integrated Manufacturing. This book should cover five to six weeks of class instruction, depending on the course arrangement and the technical background of the students.

Machining Simulation Using SOLIDWORKS CAM 2019

Machining Simulation Using SOLIDWORKS CAM 2019
Author: Kuang-Hua Chang
Publisher: SDC Publications
Total Pages: 291
Release: 2019-06
Genre: Computers
ISBN: 1630572934

This book will teach you all the important concepts and steps used to conduct machining simulations using SOLIDWORKS CAM. SOLIDWORKS CAM is a parametric, feature-based machining simulation software offered as an add-in to SOLIDWORKS. It integrates design and manufacturing in one application, connecting design and manufacturing teams through a common software tool that facilitates product design using 3D solid models. By carrying out machining simulation, the machining process can be defined and verified early in the product design stage. Some, if not all, of the less desirable design features of part manufacturing can be detected and addressed while the product design is still being finalized. In addition, machining-related problems can be detected and eliminated before mounting a stock on a CNC machine, and manufacturing cost can be estimated using the machining time estimated in the machining simulation. This book is intentionally kept simple. It’s written to help you become familiar with the practical applications of conducting machining simulations in SOLIDWORKS CAM. This book provides you with the basic concepts and steps needed to use the software, as well as a discussion of the G-codes generated. After completing this book, you should have a clear understanding of how to use SOLIDWORKS CAM for machining simulations and should be able to apply this knowledge to carry out machining assignments on your own product designs. In order to provide you with a more comprehensive understanding of machining simulations, the book discusses NC (numerical control) part programming and verification, as well as introduces applications that involve bringing the G-code post processed by SOLIDWORKS CAM to a HAAS CNC mill and lathe to physically cut parts. This book points out important, practical factors when transitioning from virtual to physical machining. Since the machining capabilities offered in the 2019 version of SOLIDWORKS CAM are somewhat limited, this book introduces third-party CAM modules that are seamlessly integrated into SOLIDWORKS, including CAMWorks, HSMWorks, and Mastercam for SOLIDWORKS. This book covers basic concepts, frequently used commands and options required for you to advance from a novice to an intermediate level SOLIDWORKS CAM user. Basic concepts and commands introduced include extracting machinable features (such as 2.5 axis features), selecting a machine and cutting tools, defining machining parameters (such as feedrate, spindle speed, depth of cut, and so on), generating and simulating toolpaths, and post processing CL data to output G-code for support of physical machining. The concepts and commands are introduced in a tutorial style presentation using simple but realistic examples. Both milling and turning operations are included. One of the unique features of this book is the incorporation of the CL data verification by reviewing the G-code generated from the toolpaths. This helps you understand how the G-code is generated by using the respective post processors, which is an important step and an excellent way to confirm that the toolpaths and G-code generated are accurate and useful. Who is this book for? This book should serve well for self-learners. A self-learner should have basic physics and mathematics background, preferably a bachelor or associate degree in science or engineering. We assume that you are familiar with basic manufacturing processes, especially milling and turning. And certainly, we expect that you are familiar with SOLIDWORKS part and assembly modes. A self-learner should be able to complete the fourteen lessons of this book in about fifty hours. This book also serves well for class instruction. Most likely, it will be used as a supplemental reference for courses like CNC Machining, Design and Manufacturing, Computer-Aided Manufacturing, or Computer-Integrated Manufacturing. This book should cover five to six weeks of class instruction, depending on the course arrangement and the technical background of the students.

Virtual Machining Using CAMWorks 2020

Virtual Machining Using CAMWorks 2020
Author: Kuang-Hua Chang
Publisher: SDC Publications
Total Pages: 201
Release: 2020-07-16
Genre: Computers
ISBN: 1630573221

This book is written to help you learn the core concepts and steps used to conduct virtual machining using CAMWorks. CAMWorks is a virtual machining tool designed to increase your productivity and efficiency by simulating machining operations on a computer before creating a physical product. CAMWorks is embedded in SOLIDWORKS as a fully integrated module. CAMWorks provides excellent capabilities for machining simulations in a virtual environment. Capabilities in CAMWorks allow you to select CNC machines and tools, extract or create machinable features, define machining operations, and simulate and visualize machining toolpaths. In addition, the machining time estimated in CAMWorks provides an important piece of information for estimating product manufacturing cost without physically manufacturing the product. The book covers the basic concepts and frequently used commands and options you’ll need to know to advance from a novice to an intermediate level CAMWorks user. Basic concepts and commands introduced include extracting machinable features (such as 2.5 axis features), selecting machine and tools, defining machining parameters (such as feed rate), generating and simulating toolpaths, and post processing CL data to output G-codes for support of CNC machining. The concepts and commands are introduced in a tutorial style presentation using simple but realistic examples. Both milling and turning operations are included. One of the unique features of this book is the incorporation of the CL (cutter location) data verification by reviewing the G-codes generated from the toolpaths. This helps you understand how the G-codes are generated by using the respective post processors, which is an important step and an ultimate way to confirm that the toolpaths and G-codes generated are accurate and useful. This book is intentionally kept simple. It primarily serves the purpose of helping you become familiar with CAMWorks in conducting virtual machining for practical applications. This is not a reference manual of CAMWorks. You may not find everything you need in this book for learning CAMWorks. But this book provides you with basic concepts and steps in using the software, as well as discussions on the G-codes generated. After going over this book, you will develop a clear understanding in using CAMWorks for virtual machining simulations, and should be able to apply the knowledge and skills acquired to carry out machining assignments and bring machining consideration into product design in general. Who this book is for This book should serve well for self-learners. A self-learner should have a basic physics and mathematics background. We assume that you are familiar with basic manufacturing processes, especially milling and turning. In addition, we assume you are familiar with G-codes. A self-learner should be able to complete the ten lessons of this book in about forty hours. This book also serves well for class instructions. Most likely, it will be used as a supplemental reference for courses like CNC Machining, Design and Manufacturing, Computer-Aided Manufacturing, or Computer-Integrated Manufacturing. This book should cover four to five weeks of class instructions, depending on the course arrangement and the technical background of the students. What is virtual machining? Virtual machining is the use of simulation-based technology, in particular, computer-aided manufacturing (CAM) software, to aid engineers in defining, simulating, and visualizing machining operations for parts or assembly in a computer, or virtual, environment. By using virtual machining, the machining process can be defined and verified early in the product design stage. Some, if not all, of the less desirable design features in the context of part manufacturing, such as deep pockets, holes or fillets of different sizes, or cutting on multiple sides, can be detected and addressed while the product design is still being finalized. In addition, machining-related problems, such as undesirable surface finish, surface gouging, and tool or tool holder colliding with stock or fixtures, can be identified and eliminated before mounting a stock on a CNC machine at shop floor. In addition, manufacturing cost, which constitutes a significant portion of the product cost, can be estimated using the machining time estimated in the virtual machining simulation. Virtual machining allows engineers to conduct machining process planning, generate machining toolpaths, visualize and simulate machining operations, and estimate machining time. Moreover, the toolpaths generated can be converted into NC codes to machine functional parts as well as die or mold for part production. In most cases, the toolpath is generated in a so-called CL data format and then converted to G-codes using respective post processors.

Computer Aided Design and Manufacturing

Computer Aided Design and Manufacturing
Author: Zhuming Bi
Publisher: John Wiley & Sons
Total Pages: 661
Release: 2020-02-04
Genre: Technology & Engineering
ISBN: 1119534240

Broad coverage of digital product creation, from design to manufacture and process optimization This book addresses the need to provide up-to-date coverage of current CAD/CAM usage and implementation. It covers, in one source, the entire design-to-manufacture process, reflecting the industry trend to further integrate CAD and CAM into a single, unified process. It also updates the computer aided design theory and methods in modern manufacturing systems and examines the most advanced computer-aided tools used in digital manufacturing. Computer Aided Design and Manufacturing consists of three parts. The first part on Computer Aided Design (CAD) offers the chapters on Geometric Modelling; Knowledge Based Engineering; Platforming Technology; Reverse Engineering; and Motion Simulation. The second part on Computer Aided Manufacturing (CAM) covers Group Technology and Cellular Manufacturing; Computer Aided Fixture Design; Computer Aided Manufacturing; Simulation of Manufacturing Processes; and Computer Aided Design of Tools, Dies and Molds (TDM). The final part includes the chapters on Digital Manufacturing; Additive Manufacturing; and Design for Sustainability. The book is also featured for being uniquely structured to classify and align engineering disciplines and computer aided technologies from the perspective of the design needs in whole product life cycles, utilizing a comprehensive Solidworks package (add-ins, toolbox, and library) to showcase the most critical functionalities of modern computer aided tools, and presenting real-world design projects and case studies so that readers can gain CAD and CAM problem-solving skills upon the CAD/CAM theory. Computer Aided Design and Manufacturing is an ideal textbook for undergraduate and graduate students in mechanical engineering, manufacturing engineering, and industrial engineering. It can also be used as a technical reference for researchers and engineers in mechanical and manufacturing engineering or computer-aided technologies.

SolidWorks Simulation 2020 Black Book (Colored)

SolidWorks Simulation 2020 Black Book (Colored)
Author: Gaurav Verma
Publisher: Cadcamcae Works
Total Pages: 428
Release: 2019-11-19
Genre: Computers
ISBN: 9781988722771

The SolidWorks Simulation 2020 Black Book,7th edition is written for professionals and students of Finite Element Analysis field. The book starts with basics of FEA, goes through all the simulation tools and ends up with practical examples of analysis with explanation of Solver selection, iteration methods and integration techniques.

Design Workbook Using SOLIDWORKS 2020

Design Workbook Using SOLIDWORKS 2020
Author: Ronald E. Barr
Publisher: SDC Publications
Total Pages: 261
Release: 2020-06-23
Genre: Computers
ISBN: 1630573043

Revised and refreshed for SOLIDWORKS 2020, Design Workbook Using SOLIDWORKS 2020 is an exercise-based book that guides you through a series of easy to understand, step-by-step tutorials that cover basic SOLIDWORKS commands. The 2020 edition includes updated SOLIDWORKS processes and methods to create models more efficiently than ever before. The intended audience is undergraduate engineering majors, but it can also be used in pre-college engineering courses. The engaging and straightforward lab exercises in this workbook are also ideal for self-learners. The text takes an educational approach where you learn through repetition, starting with simple models, and introducing more complex models and commands as the book progresses, leading you to create assemblies, make Finite Element Analyses, detail manufacturing drawings, complete dynamic simulations, and learn the basics of rapid prototyping. The principles of engineering graphics are also incorporated into the lessons throughout the text. The commands and functions learned throughout this book will help a new user understand their use, how to apply them in different situations, and design ever more complex components.

Advances in CAD/CAM/CAE Technologies

Advances in CAD/CAM/CAE Technologies
Author: Panagiotis Kyratsis
Publisher: MDPI
Total Pages: 116
Release: 2020-05-27
Genre: Technology & Engineering
ISBN: 3039287400

CAD/CAM/CAE technologies find more and more applications in today’s industries, e.g., in the automotive, aerospace, and naval sectors. These technologies increase the productivity of engineers and researchers to a great extent, while at the same time allowing their research activities to achieve higher levels of performance. A number of difficult-to-perform design and manufacturing processes can be simulated using more methodologies available, i.e., experimental work combined with statistical tools (regression analysis, analysis of variance, Taguchi methodology, deep learning), finite element analysis applied early enough at the design cycle, CAD-based tools for design optimizations, CAM-based tools for machining optimizations.

Mastering SolidWorks

Mastering SolidWorks
Author: Kaushik Kumar
Publisher: Springer Nature
Total Pages: 326
Release: 2020-02-18
Genre: Technology & Engineering
ISBN: 3030389014

This book provides the reader with a comprehensive knowledge of all the tools provided in the software SOLIDWORKS for a variety of engineering areas. It presents a broad choice of examples to be imitated in one’s own work. In developing these examples, the authors’ intent has been to exercise many program features and refinements. By displaying these, the authors hope to give readers the confidence to employ these program enhancements in their own modeling applications.