Life Cycle Design & Engineering of Lightweight Multi-Material Automotive Body Parts

Life Cycle Design & Engineering of Lightweight Multi-Material Automotive Body Parts
Author: Thomas Vietor
Publisher: Springer Nature
Total Pages: 129
Release: 2022-10-19
Genre: Technology & Engineering
ISBN: 3662652730

This book presents the final report of the collaborative research project "MultiMaK2": MultiMaK2 contributed to the development of multi-material component concepts in large-scale automotive production. Whithin the project new methods in conceptual design of lightweight components were developed at the example of roof cross member and transmission tunnels. A concurrent Life Cycle Design & Engineering approach led to identifying eco- and cost efficient component alternatives. This includes evaluation tools for the concepts' full life cycle. Further, methods to integrate that knowledge into automotive engineering processes have been established based on principles of visual analytics. That brings forward a tight integration of data, engineering models and results visualization towards an informed knowledge building across disciplines. MultiMaK2 also compiled and structured design guidelines within a knowledge management system. All methods and tools have been embedded within the Life Cycle Design & Engineering Lab in the Open Hybrid LabFactory.

Life Cycle Design & Engineering of Lightweight Multi-Material Automotive Body Parts

Life Cycle Design & Engineering of Lightweight Multi-Material Automotive Body Parts
Author: Thomas Vietor
Publisher:
Total Pages: 0
Release: 2023
Genre:
ISBN: 9783662652749

This book presents the final report of the collaborative research project "MultiMaK2": MultiMaK2 contributed to the development of multi-material component concepts in large-scale automotive production. Whithin the project new methods in conceptual design of lightweight components were developed at the example of roof cross member and transmission tunnels. A concurrent Life Cycle Design & Engineering approach led to identifying eco- and cost efficient component alternatives. This includes evaluation tools for the concepts' full life cycle. Further, methods to integrate that knowledge into automotive engineering processes have been established based on principles of visual analytics. That brings forward a tight integration of data, engineering models and results visualization towards an informed knowledge building across disciplines. MultiMaK2 also compiled and structured design guidelines within a knowledge management system. All methods and tools have been embedded within the Life Cycle Design & Engineering Lab in the Open Hybrid LabFactory. The Content: Development of Automotive Body Parts in Multi-Material Design - Processes and Tools Knowledge Management Levers of Cyber Physical Production Systems for Multi-Material Body Parts Manufacturing Modeling and Simulation of New Manufacturing Processes for Multi-Material Lightweight Body Parts to Estimate Environmental Impacts Consideration of Environmental Impacts of Automotive Lightweight Body Parts during the Conceptual Design Stage Life Cycle Design & Engineering Lab in the Open Hybrid LabFactory Publications in Course of the MultiMaK2 Project. The Editor: Prof. Dr.-Ing. Thomas Vietor studied mechanical engineering at the University of Siegen and subsequently did his doctorate at the Institute of Mechanics and Control Engineering of the University of Siegen in the area of design and structural optimization of brittle material. From 1994 to 2009 he worked at Ford and, among other positions, headed the vehicle concepts department at Ford-Werke GmbH, Cologne, as well as the development department at Ford Motor Co. England. In 2009 he became Professor and director of the Institute for Engineering Design at the Technische Universität Braunschweig. Since 2013 Prof. Vietor is Board Member of the ForschungsCampus "Open Hybrid Lab Factory e.V." and since 2017 Chief Executive Officer of the Automotive Research Centre Niedersachsen (NFF).

Engineering Solutions for Sustainability

Engineering Solutions for Sustainability
Author: Jeffrey Fergus
Publisher: Springer
Total Pages: 272
Release: 2016-12-01
Genre: Technology & Engineering
ISBN: 331948138X

With impending and burgeoning societal issues affecting both developed and emerging nations, the global engineering community has a responsibility and an opportunity to truly make a difference and contribute. The papers in this collection address what materials and resources are integral to meeting basic societal sustainability needs in critical areas of energy, transportation, housing, and recycling. Contributions focus on the engineering answers for cost-effective, sustainable pathways; the strategies for effective use of engineering solutions; and the role of the global engineering community. Authors share perspectives on the major engineering challenges that face our world today; identify, discuss, and prioritize engineering solution needs; and establish how these fit into developing global-demand pressures for materials and human resources.

Engineering Solutions for Sustainability

Engineering Solutions for Sustainability
Author: Jeffrey W. Fergus
Publisher: John Wiley & Sons
Total Pages: 291
Release: 2015-07-29
Genre: Technology & Engineering
ISBN: 1119179874

This book contains a collection of papers presented at Engineering Solutions for Sustainability: Materials and Resources II, a special symposium organized as part of the TMS 2015 Annual Meeting & Exhibition and held in Orlando, Florida, March 15-19, 2015. With impending and burgeoning societal issues affecting both developed and emerging nations, the global engineering community has a responsibility and an opportunity to truly make a difference and contribute. The papers in this collection address what materials and resources are integral to meeting basic societal sustainability needs in critical areas of energy, transportation, housing, and recycling. Contributions focus on the engineering answers for cost-effective, sustainable pathways; the strategies for effective use of engineering solutions; and the role of the global engineering community. Authors share perspectives on the major engineering challenges that face our world today; identify, discuss, and prioritize engineering solution needs; and establish how these fit into developing global-demand pressures for materials and human resources.

The Multi Material Lightweight Vehicle (MMLV) Project

The Multi Material Lightweight Vehicle (MMLV) Project
Author: David Wagner
Publisher: SAE International
Total Pages: 142
Release: 2015-06-05
Genre: Technology & Engineering
ISBN: 0768082234

The desire for greater fuel efficiency and reduced emissions have accelerated a shift from traditional materials to design solutions that more closely match materials and their properties with key applications. The Multi-Material Lightweight Vehicle (MMLV) Project presents cutting edge engineering that meets future challenges in a concept vehicle with weight and life-cycle assessment savings. These results significantly contribute to achieving fuel reduction and to meeting future Corporate Average Fuel Economy (CAFÉ) regulations without compromising vehicle performance or occupant safety. The MMLV Project presents: • Lightweight materials applications. • Body in white design and computer aided engineering • Engine and transmission design and lightweighting. • Full vehicle test results that are specific to the MMLV subsystems including crash, corrosion, durability and Noise Vibration and Harshness (NVH). • The Life Cycle Analysis (LCA) for the MMLV The aluminum-intensive structure, combined with carbon fiber, magnesium, and titanium results in full vehicle mass reduction of a C/D class family sedan to that of a subcompact B-car (two vehicle segments lighter). The MMLV Project presents engineering solutions that frame materials selection and applications for the future.

Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering

Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering
Author: Ram P. Bajpai
Publisher: Springer Science & Business
Total Pages: 313
Release: 2014-05-02
Genre: Technology & Engineering
ISBN: 813221871X

The book presents the best articles presented by researchers, academicians and industrial experts in the International Conference on “Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering”. The book discusses new concept designs, analysis and manufacturing technologies, where more swing is for improved performance through specific and/or multifunctional linguistic design aspects to downsize the system, improve weight to strength ratio, fuel efficiency, better operational capability at room and elevated temperatures, reduced wear and tear, NVH aspects while balancing the challenges of beyond Euro IV/Barat Stage IV emission norms, Greenhouse effects and recyclable materials. The innovative methods discussed in the book will serve as a reference material for educational and research organizations, as well as industry, to take up challenging projects of mutual interest.

Re-engineering Manufacturing for Sustainability

Re-engineering Manufacturing for Sustainability
Author: Andrew Y. C. Nee
Publisher: Springer Science & Business Media
Total Pages: 719
Release: 2013-04-08
Genre: Technology & Engineering
ISBN: 9814451487

This edited volume presents the proceedings of the 20th CIRP LCE Conference, which cover various areas in life cycle engineering such as life cycle design, end-of-life management, manufacturing processes, manufacturing systems, methods and tools for sustainability, social sustainability, supply chain management, remanufacturing, etc.

Designing Sustainable Technologies, Products and Policies

Designing Sustainable Technologies, Products and Policies
Author: Enrico Benetto
Publisher: Springer
Total Pages: 498
Release: 2018-07-03
Genre: Science
ISBN: 3319669818

This open access book provides insight into the implementation of Life Cycle approaches along the entire business value chain, supporting environmental, social and economic sustainability related to the development of industrial technologies, products, services and policies; and the development and management of smart agricultural systems, smart mobility systems, urban infrastructures and energy for the built environment. The book is based on papers presented at the 8th International Life Cycle Management Conference that took place from September 3-6, 2017 in Luxembourg, and which was organized by the Luxembourg Institute of Science and Technology (LIST) and the University of Luxembourg in the framework of the LCM Conference Series.

Enabling Manufacturing Competitiveness and Economic Sustainability

Enabling Manufacturing Competitiveness and Economic Sustainability
Author: Hoda A. ElMaraghy
Publisher: Springer Science & Business Media
Total Pages: 674
Release: 2011-09-29
Genre: Technology & Engineering
ISBN: 3642238602

The changing manufacturing environment requires more responsive and adaptable manufacturing systems. The theme of the 4th International Conference on Changeable, Agile, Reconfigurable and Virtual production (CARV2011) is “Enabling Manufacturing Competitiveness and Economic Sustainability”. Leading edge research and best implementation practices and experiences, which address these important issues and challenges, are presented. The proceedings include advances in manufacturing systems design, planning, evaluation, control and evolving paradigms such as mass customization, personalization, changeability, re-configurability and flexibility. New and important concepts such as the dynamic product families and platforms, co-evolution of products and systems, and methods for enhancing manufacturing systems’ economic sustainability and prolonging their life to produce more than one product generation are treated. Enablers of change in manufacturing systems, production volume and capability scalability and managing the volatility of markets, competition among global enterprises and the increasing complexity of products, manufacturing systems and management strategies are discussed. Industry challenges and future directions for research and development needed to help both practitioners and academicians are presented.

Advanced Materials in Automotive Engineering

Advanced Materials in Automotive Engineering
Author: Jason Rowe
Publisher: Elsevier
Total Pages: 353
Release: 2012-02-21
Genre: Technology & Engineering
ISBN: 0857095463

The automotive industry is under constant pressure to design vehicles capable of meeting increasingly demanding challenges such as improved fuel economy, enhanced safety and effective emission control. Drawing on the knowledge of leading experts, Advanced materials in automotive engineering explores the development, potential and impact of using such materials.Beginning with a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications, Advanced materials in automotive engineering goes on to consider nanostructured steel for automotive body structures, aluminium sheet and high pressure die-cast aluminium alloys for automotive applications, magnesium alloys for lightweight powertrains and automotive bodies, and polymer and composite moulding technologies. The final chapters then consider a range of design and manufacturing issues that need to be addressed when working with advanced materials, including the design of advanced automotive body structures and closures, technologies for reducing noise, vibration and harshness, joining systems, and the recycling of automotive materials.With its distinguished editor and international team of contributors, Advanced materials in automotive engineering is an invaluable guide for all those involved in the engineering, design or analysis of motor vehicle bodies and components, as well as all students of automotive design and engineering. - Explores the development, potential and impact of using advanced materials for improved fuel economy, enhanced safety and effective mission control in the automotive industry - Provides a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications - Covers a range of design ideas and manufacturing issues that arise when working with advanced materials, including technologies for reducing noise, vibration and harshness, and the recycling of automotive materials