Laser Cladding of Metals

Laser Cladding of Metals
Author: Pasquale Cavaliere
Publisher: Springer Nature
Total Pages: 444
Release: 2020-11-05
Genre: Technology & Engineering
ISBN: 3030531953

Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors’s own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.

Laser Cladding

Laser Cladding
Author: Ehsan Toyserkani
Publisher: CRC Press
Total Pages: 288
Release: 2004-08-12
Genre: Technology & Engineering
ISBN: 9780849321726

Capitalizing on the rapid growth and reduced costs of laser systems, laser cladding is gaining momentum, and in some instances replacing conventional techniques of depositing thin films because it can accommodate a great variety of materials, achieve uniform thickness and precise widths of layers, and provide improved resistance to wear and corrosion in the final product. Laser cladding technology also offers a revolutionary layered manufacturing and prototyping technique that can fabricate complex components without intermediate steps. Laser Cladding reviews the parameters, techniques and equipment, process modeling and control, and the physical metallurgy of alloying and solidification during laser cladding. The authors clarify the interconnections laser cladding has with CAD/CAM design; automation and robotics; sensors, feedback, and control; physics, material science, heat transfer, fluid dynamics, and powder metallurgy to promote further development and improved process quality of this growing technology. As the first book entirely dedicated to the topic, it also offers a history of its development and a guide to applications and market opportunities. While a considerable part of Laser Cladding is dedicated to industrial applications, this volume brings together valuable information illustrated with real case studies based on the authors' vast experience, and research and analysis in the field to provide a timely source for both academia and industry.

The Laser Manufacturing Process

The Laser Manufacturing Process
Author: Anooshiravan Farshidianfar
Publisher: CRC Press
Total Pages: 229
Release: 2024-08-21
Genre: Technology & Engineering
ISBN: 1040103324

The Laser Manufacturing Process is a comprehensive guide to industrial laser processes, offering insights into their fundamentals, applications across industries, production specifics, and characteristics, including mechanical, metallurgical, and geometrical aspects, as well as potential defects. The book also investigates how industrial laser processes are developed and the diverse attributes of the resulting objects, emphasizing their significance in industrial settings. Here, “objects” refer to the tangible outcomes of laser manufacturing, encompassing a wide array of products and components created through processes like cutting, welding, and additive manufacturing. These objects exhibit distinct mechanical properties, metallurgical characteristics, and geometrical precision, all of which are crucial considerations in their utility and performance within industrial environments. This book functions as a concise reference manual catering to the needs of both students and professionals who require knowledge related to laser manufacturing processes, such as laser cutting, laser welding, and laser additive manufacturing processes.

Laser-Assisted Fabrication of Materials

Laser-Assisted Fabrication of Materials
Author: Jyotsna Dutta Majumdar
Publisher: Springer Science & Business Media
Total Pages: 513
Release: 2012-11-03
Genre: Science
ISBN: 3642283594

Laser assisted fabrication involves shaping of materials using laser as a source of heat. It can be achieved by removal of materials (laser assisted cutting, drilling, etc.), deformation (bending, extrusion), joining (welding, soldering) and addition of materials (surface cladding or direct laser cladding). This book on ́Laser assisted Fabrication’ is aimed at developing in-depth engineering concepts on various laser assisted macro and micro-fabrication techniques with the focus on application and a review of the engineering background of different micro/macro-fabrication techniques, thermal history of the treated zone and microstructural development and evolution of properties of the treated zone.

The Theory of Laser Materials Processing

The Theory of Laser Materials Processing
Author: John Dowden
Publisher: Springer
Total Pages: 442
Release: 2017-06-16
Genre: Science
ISBN: 331956711X

The revised edition of this important reference volume presents an expanded overview of the analytical and numerical approaches employed when exploring and developing modern laser materials processing techniques. The book shows how general principles can be used to obtain insight into laser processes, whether derived from fundamental physical theory or from direct observation of experimental results. The book gives readers an understanding of the strengths and limitations of simple numerical and analytical models that can then be used as the starting-point for more elaborate models of specific practical, theoretical or commercial value. Following an introduction to the mathematical formulation of some relevant classes of physical ideas, the core of the book consists of chapters addressing key applications in detail: cutting, keyhole welding, drilling, arc and hybrid laser-arc welding, hardening, cladding and forming. The second edition includes a new a chapter on glass cutting with lasers, as employed in the display industry. A further addition is a chapter on meta-modelling, whose purpose is to construct fast, simple and reliable models based on appropriate sources of information. It then makes it easy to explore data visually and is a convenient interactive tool for scientists to improve the quality of their models and for developers when designing their processes. As in the first edition, the book ends with an updated introduction to comprehensive numerical simulation. Although the book focuses on laser interactions with materials, many of the principles and methods explored can be applied to thermal modelling in a variety of different fields and at different power levels. It is aimed principally however at academic and industrial researchers and developers in the field of laser technology.

Thermal Claddings for Engineering Applications

Thermal Claddings for Engineering Applications
Author: Lalit Thakur
Publisher: CRC Press
Total Pages: 351
Release: 2024-05-30
Genre: Technology & Engineering
ISBN: 1040017711

The text presents advances in the field of thermal claddings for protection against erosion, corrosion, and wear in hydraulic turbines, automobiles, agricultural equipment, power plant, chemical industries, and jet engines. It further discusses different cladding techniques such as electron beam, oxyfuel, arc welding processes, and microwave hybrid heating. It explains the mechanism for failure of materials and cladding and emphasizes the protection mechanism. This book: ·Discusses the design and simulation of thermal claddings and the use of algorithms to predict the process parameters and performance of developed clads using artificial intelligence and machine learning. ·Presents the tribological behaviour of novel wear-resistant thermal claddings for the components used in construction, mining, drilling, and hydropower plant. ·Showcases high-temperature oxidation, corrosion, and erosion-resistant thermal claddings for power plants, the automotive sector, and jet engines. ·Highlights the application of the thermal cladding process in remelting the existing surface to enhance the surface properties. ·Examines post-heat treatment procedures on thermal claddings for improving the microstructure and tribological properties. The text is primarily written for senior undergraduate, graduate students, and academic researchers in the fields of mechanical engineering, manufacturing engineering, industrial engineering, and production engineering.

Laser Surface Modification of Biomaterials

Laser Surface Modification of Biomaterials
Author: Rui Vilar
Publisher: Woodhead Publishing
Total Pages: 352
Release: 2016-04-15
Genre: Technology & Engineering
ISBN: 0081009429

Laser Surface Modification of Biomaterials: Techniques and Applications covers this expanding field, which has many potential applications, including biomaterials. Laser surface modification of biomaterials enables the production of hybrid materials with different functionality in the bulk as well as the thin, sub-micrometer surface layer. This book will provide readers with a comprehensive review of the technology and its applications. Chapters in Part 1 look at the techniques and considerations of laser surface modification, while Part 2 reviews laser surface modification techniques of the most important classes of biomaterials, with a final set of chapters discussing application specific laser surface modification. - Offers a comprehensive review of laser surface modification techniques - Presents recent developments, fundamentals, and progress in laser surface modification - Reviews laser surface modification applications across a range of materials - Emphasizes applications in biomaterials

Advances in Materials Science and Engineering

Advances in Materials Science and Engineering
Author: Domenico Lombardo
Publisher: CRC Press
Total Pages: 764
Release: 2021-12-15
Genre: Technology & Engineering
ISBN: 1000506339

This volume contains the selected papers resulting from the 7th Annual International Workshop on Materials Science and Engineering, and is focusing on the following six aspects: 1. Various Materials Properties, Processing, and Manufactures; 2. Multifunctional Materials Properties, Processing, and Manufactures; 3. Nanomaterials and Biomaterials; 4. Civil Materials and Sustainable Environment; 5. Electrochemical Valuation, Fracture Resistance, and Assessment; 6. Designs Related to Materials Science and Engineering. This proceeding presents and discusses key concepts and analyzes the state-of-the-art of the field. IWMSE 2021 is an academic conference in a series held once per year. The conference not only provides insights on materials science and engineering, but also affords conduit for future research in these fields. It provides opportunities for the delegates to exchange new ideas and application experiences, to establish business or research relations and to find global partners for future collaboration.

Advances in Laser Materials Processing

Advances in Laser Materials Processing
Author: Jonathan R. Lawrence
Publisher: Woodhead Publishing
Total Pages: 802
Release: 2017-09-20
Genre: Technology & Engineering
ISBN: 0081012535

Advances in Laser Materials Processing: Technology, Research and Application, Second Edition, provides a revised, updated and expanded overview of the area, covering fundamental theory, technology and methods, traditional and emerging applications and potential future directions. The book begins with an overview of the technology and challenges to applying the technology in manufacturing. Parts Two thru Seven focus on essential techniques and process, including cutting, welding, annealing, hardening and peening, surface treatments, coating and materials deposition. The final part of the book considers the mathematical modeling and control of laser processes. Throughout, chapters review the scientific theory underpinning applications, offer full appraisals of the processes described and review potential future trends. - A comprehensive practitioner guide and reference work explaining state-of-the-art laser processing technologies in manufacturing and other disciplines - Explores challenges, potential, and future directions through the continuous development of new, application-specific lasers in materials processing - Provides revised, expanded and updated coverage