Advances in Welding Technologies for Process Development

Advances in Welding Technologies for Process Development
Author: Jaykumar Vora
Publisher: CRC Press
Total Pages: 317
Release: 2019-02-22
Genre: Technology & Engineering
ISBN: 1351234803

Within manufacturing, welding is by far the most widely used fabrication method used for production, leading to a rise in research and development activities pertaining to the welding and joining of different, similar, and dissimilar combinations of the metals. This book addresses recent advances in various welding processes across the domain, including arc welding and solid-state welding process, as well as experimental processes. The content is structured to update readers about the working principle, predicaments in existing process, innovations to overcome these problems, and direct industrial and practical applications. Key Features: Describes recent developments in welding technology, engineering, and science Discusses advanced computational techniques for procedure development Reviews recent trends of implementing DOE and meta-heuristics optimization techniques for setting accurate parameters Addresses related theoretical, practical, and industrial aspects Includes all the aspects of welding, such as arc welding, solid state welding, and weld overlay

Friction Stir Welding

Friction Stir Welding
Author: Daniela Lohwasser
Publisher: Elsevier
Total Pages: 437
Release: 2009-12-18
Genre: Technology & Engineering
ISBN: 1845697715

Friction stir welding (FSW) is a highly important and recently developed joining technology that produces a solid phase bond. It uses a rotating tool to generate frictional heat that causes material of the components to be welded to soften without reaching the melting point and allows the tool to move along the weld line. Plasticized material is transferred from the leading edge to trailing edge of the tool probe, leaving a solid phase bond between the two parts. Friction stir welding: from basics to applications reviews the fundamentals of the process and how it is used in industrial applications.Part one discusses general issues with chapters on topics such as basic process overview, material deformation and joint formation in friction stir welding, inspection and quality control and friction stir welding equipment requirements and machinery descriptions as well as industrial applications of friction stir welding. A chapter giving an outlook on the future of friction stir welding is included in Part one. Part two reviews the variables in friction stir welding including residual stresses in friction stir welding, effects and defects of friction stir welds, modelling thermal properties in friction stir welding and metallurgy and weld performance.With its distinguished editors and international team of contributors, Friction stir welding: from basics to applications is a standard reference for mechanical, welding and materials engineers in the aerospace, automotive, railway, shipbuilding, nuclear and other metal fabrication industries, particularly those that use aluminium alloys. - Provides essential information on topics such as basic process overview, materials deformation and joint formation in friction stir welding - Inspection and quality control and friction stir welding equipment requirements are discussed as well as industrial applications of friction stir welding - Reviews the variables involved in friction stir welding including residual stresses, effects and defects of friction stir welds, modelling thermal properties, metallurgy and weld performance

Use of Friction Stir Welding and Friction Stir Processing for Advanced Nuclear Fuels and Materials Joining Applications

Use of Friction Stir Welding and Friction Stir Processing for Advanced Nuclear Fuels and Materials Joining Applications
Author: J. I. Cole
Publisher:
Total Pages:
Release: 2006
Genre:
ISBN:

Application of the latest developments in materials technology may greatly aid in the successful pursuit of next generation reactor and transmutation technologies. One such area where significant progress is needed is joining of advanced fuels and materials. Rotary friction welding, also referred to as friction stir welding (FSW), has shown great promise as a method for joining traditionally difficult to join materials such as aluminum alloys. This relatively new technology, first developed in 1991, has more recently been applied to higher melting temperature alloys such as steels, nickel-based and titanium alloys. An overview of the FSW technology is provided and two specific nuclear fuels and materials applications where the technique may be used to overcome limitations of conventional joining technologies are highlighted.

Advances in Friction-Stir Welding and Processing

Advances in Friction-Stir Welding and Processing
Author:
Publisher:
Total Pages: 308
Release: 2018-05
Genre:
ISBN: 9781642240016

Friction stir welding is a prominent solid-state joining process - which produces non-melting low heat input welds with less residual stresses compared to the conventional welding process. For almost 20 years, FSW has been used in high technology applications such as aerospace to automotive till high precision application such as micro welding. The main feature of a solid-state welding process is the non-melting of the work material which allows a lower temperature and a lower heat input welding process relative to the melting point of materials being joined. This is advantageous over the conventional fusion welding where excessive high heat input is required to melt the work material. It is thus considered to be the most significant development in the area of material joining over the past two decades. Friction stir processing (FSP) was later developed based on the basic principles of FSW. FSP has been proven to be an effective and versatile metal-working technique for modifying and fabricating metallic materials. FSW/FSP has prompted considerable scientific and technological interest since it has a potential for revolutionizing the manufacturing process in the aerospace, defense, marine, automotive, and railway industries. To promote widespread applications of FSW/FSP technology and ensure the structural integrity, safety and durability of the FSW/FSP components, it is essential to optimize the process parameters, and to evaluate thoroughly the microstructural changes and mechanical properties of the welded/processed samples. Advances in Friction-Stir Welding and Processing deals with the processes involved in different metals and polymers, including their microstructural and mechanical properties, wear and corrosion behavior, heat flow, and simulation. It summarizes recent advances in the microstructural evolution and mechanical properties of FSW/FSP alloys. Particular attention is paid to recrystallization mechanism, grain boundary characteristics, phase transformation, texture evolution, characteristic microstructures, and the effect of these factors on the hardness, tensile and fatigue properties as well as new approaches to the Friction Stir Welding.This book serves as a valuable guide to students, practitioners as well as researchers in manufacturing engineering, metallurgy and materials science, advanced materials, and welding technologies.

Solid-State Welding: Friction and Friction Stir Welding Processes

Solid-State Welding: Friction and Friction Stir Welding Processes
Author: Esther Titilayo Akinlabi
Publisher: Springer Nature
Total Pages: 145
Release: 2020-01-06
Genre: Technology & Engineering
ISBN: 3030370151

This book presents critical information on the principles and operation of friction welding, friction stir welding, and friction stir processing enhanced with many robust illustrations. It explains the application of these technologies and the current research efforts in the field. The authors explain in detail the advantages offered by these welding processes, in particular their ability to join dissimilar materials not possible to weld in the past. Written for graduate students, researchers, and industrial professionals, the book reinforces concepts presented with case studies on the experimental analysis of welding the dissimilar materials of copper and aluminum, and on friction stir processing.

Advances in Friction-Stir Welding and Processing

Advances in Friction-Stir Welding and Processing
Author: M.-K. Besharati-Givi
Publisher: Elsevier
Total Pages: 827
Release: 2014-12-08
Genre: Technology & Engineering
ISBN: 0857094556

Friction-stir welding (FSW) is a solid-state joining process primarily used on aluminum, and is also widely used for joining dissimilar metals such as aluminum, magnesium, copper and ferrous alloys. Recently, a friction-stir processing (FSP) technique based on FSW has been used for microstructural modifications, the homogenized and refined microstructure along with the reduced porosity resulting in improved mechanical properties. Advances in friction-stir welding and processing deals with the processes involved in different metals and polymers, including their microstructural and mechanical properties, wear and corrosion behavior, heat flow, and simulation. The book is structured into ten chapters, covering applications of the technology; tool and welding design; material and heat flow; microstructural evolution; mechanical properties; corrosion behavior and wear properties. Later chapters cover mechanical alloying and FSP as a welding and casting repair technique; optimization and simulation of artificial neural networks; and FSW and FSP of polymers. - Provides studies of the microstructural, mechanical, corrosion and wear properties of friction-stir welded and processed materials - Considers heat generation, heat flow and material flow - Covers simulation of FSW/FSP and use of artificial neural network in FSW/FSP

Friction Stir Welding and Processing

Friction Stir Welding and Processing
Author: Sandeep Rathee
Publisher: John Wiley & Sons
Total Pages: 356
Release: 2024-03-25
Genre: Technology & Engineering
ISBN: 1394169442

A single source of information on the fundamental concepts and latest research applications of friction stir welding and processing Friction Stir Welding and Processing: Fundamentals to Advancements provides concise yet comprehensive coverage of the field of friction stir welding, with an eye toward future research directions and applications. Throughout the book, case studies provide real-world context and highlight applications for various engineering sectors. With contributions from an array of leaders in the field, Friction Stir Welding and Processing provides readers with a single source of information on all aspects of FSW and FSP. After explaining the fundamentals of friction stir welding (FSW) and its variants, the book discusses composite fabrication techniques using friction stir processing (FSP). Different types of friction techniques are covered, as is the equipment used. Detailed characterization of samples and composites are included. Additional topics discussed include the impact of FSW on the economics of production, methods for coupling FSW/FSP with additive manufacturing, composite fabrication, and process-property relationships. Master the basic concepts of friction stir welding and its variants Discover the role of FSW in developing hybrid manufacturing techniques Follow case studies that connect theoretical concepts to real-world experimental results Learn from contributions from an array of global thought leaders in the field This is a valuable compendium on the topic for engineers and designers who utilize welding and advanced manufacturing across industries, as well as graduate students and post-graduate researchers who are exploring new friction stir welding applications.

Friction Stir Welding and Processing

Friction Stir Welding and Processing
Author: Rajiv Sharan Mishra
Publisher: Springer
Total Pages: 347
Release: 2014-08-04
Genre: Technology & Engineering
ISBN: 3319070436

This book lays out the fundamentals of friction stir welding and processing and builds toward practical perspectives. The authors describe the links between the thermo-mechanical aspects and the microstructural evolution and use of these for the development of the friction stir process as a broader metallurgical tool for microstructural modification and manufacturing. The fundamentals behind the practical aspects of tool design, process parameter selection and weld related defects are discussed. Local microstructural refinement has enabled new concepts of superplastic forming and enhanced low temperature forming. The collection of friction stir based technologies is a versatile set of solid state manufacturing tools.