Ironmaking and Steelmaking Processes

Ironmaking and Steelmaking Processes
Author: Pasquale Cavaliere
Publisher: Springer
Total Pages: 461
Release: 2016-09-02
Genre: Technology & Engineering
ISBN: 3319395297

This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants.

Clean Ironmaking and Steelmaking Processes

Clean Ironmaking and Steelmaking Processes
Author: Pasquale Cavaliere
Publisher: Springer
Total Pages: 624
Release: 2019-07-18
Genre: Technology & Engineering
ISBN: 3030212092

​This book describes the available technologies that can be employed to reduce energy consumption and greenhouse emissions in the steel- and ironmaking industries. Ironmaking and steelmaking are some of the largest emitters of carbon dioxide (over 2Gt per year) and have some of the highest energy demand (25 EJ per year) among all industries; to help mitigate this problem, the book examines how changes can be made in energy efficiency, including energy consumption optimization, online monitoring, and energy audits. Due to negligible regulations and unparalleled growth in these industries during the past 15-20 years, knowledge of best practices and innovative technologies for greenhouse gas remediation is paramount, and something this book addresses. Presents the most recent technological solutions in productivity analyses and dangerous emissions control and reduction in steelmaking plants; Examines the energy saving and emissions abatement efficiency for potential solutions to emission control and reduction in steelmaking plants; Discusses the application of the results of research conducted over the last ten years at universities, research centers, and industrial institutions.

Ironmaking and Steelmaking

Ironmaking and Steelmaking
Author: Zushu Li
Publisher: MDPI
Total Pages: 464
Release: 2019-08-13
Genre: Science
ISBN: 3039213296

Steel is a critical material in our societies and will remain an important one for a long time into the future. In the last two decades, the world steel industry has gone through drastic changes and this is predicted to continue in the future. The Asian countries (e.g. China, India) have been dominant in the production of steel creating global over-capacity, while the steel industry in the developed countries have made tremendous efforts to reinforce its global leadership in process technology and product development, and remain sustainable and competitive. The global steel industry is also facing various grand challenges in strict environmental regulation, new energy and materials sources, and ever-increasing customer requirements for high quality steel products, which has been addressed accordingly by the global iron and steel community. This Special Issue, “Ironmaking and Steelmaking”, released by the journal Metals, published 33 high quality articles from the international iron and steel community, covering the state-of-the-art of the ironmaking and steelmaking processes. This includes fundamental understanding, experimental investigation, pilot plant trials, industrial applications and big data utilization in the improvement and optimization of existing processes, and research and development in transformative technologies. It is hoped that the creation of this special issue as a scientific platform will help drive the iron and steel community to build a sustainable steel industry.

Basic Concepts of Iron and Steel Making

Basic Concepts of Iron and Steel Making
Author: Sujay Kumar Dutta
Publisher: Springer Nature
Total Pages: 644
Release: 2020-03-02
Genre: Technology & Engineering
ISBN: 9811524378

This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.

Operations and Basic Processes in Steelmaking

Operations and Basic Processes in Steelmaking
Author: Luis Felipe Verdeja González
Publisher: Springer
Total Pages: 516
Release: 2021-04-20
Genre: Technology & Engineering
ISBN: 9783030679996

This book describes the operations and industrial processes related to the production of steel. The chapters cover the second part of the iron and steelmaking process, called steelmaking, presenting the stages of the process until obtaining the finished steel product in different formats for distinct applications. This book reports significant operating variables of the processes and basic operations of the steelmaking. The chapters contain numerous solved exercises conceptually supported on the thermodynamic and kinetic fundamentals of the production of steel from the pig iron in the Basic Oxygen Furnace (BOF) and the production of steel and ferroalloys in Electric Arc Furnaces (EAF). The thermal and mechanic fundamentals of the hot rolling operations and the mechanical fundamentals of the cold rolling, forming, and wire drawing to obtain different steel products are also reported. The book summarizes the strengths and uncertainties of steel as a structural material.

Physical Chemistry of Metallurgical Processes

Physical Chemistry of Metallurgical Processes
Author: M. Shamsuddin
Publisher: John Wiley & Sons
Total Pages: 614
Release: 2016-02-29
Genre: Technology & Engineering
ISBN: 1119078334

This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.

Modeling of Steelmaking Processes

Modeling of Steelmaking Processes
Author: Dipak Mazumdar
Publisher: CRC Press
Total Pages: 496
Release: 2009-08-11
Genre: Technology & Engineering
ISBN: 1439883025

From the prediction of complex weather patterns to the design of swimsuits, modeling has, over the years, quietly but steadily become an essential part of almost every field and industry-and steelmaking is no exception. Factors such as visual opacity, high operating temperature, and the relatively large size of industrial reactors often preclude di

IRON MAKING AND STEELMAKING

IRON MAKING AND STEELMAKING
Author: AHINDRA GHOSH
Publisher: PHI Learning Pvt. Ltd.
Total Pages: 482
Release: 2008-02-29
Genre: Technology & Engineering
ISBN: 812033289X

This authoritative account covers the entire spectrum from iron ore to finished steel. It begins by tracing the history of iron and steel production, right from the earlier days to today’s world of oxygen steelmaking, electric steelmaking, secondary steelmaking and continuous casting. The physicochemical fundamental concepts of chemical equilibrium, activity-composition relationships, and structure-properties of molten metals are introduced before going into details of transport phenomena, i.e. kinetics, mixing and mass transfer in ironmaking and steelmaking pro-cesses. Particular emphasis is laid on the understanding of the fundamental principles of the processes and their application to the optimisation of actual processes. Modern developments in blast furnaces, including modelling and process control are discussed along with an introduction to the alternative methods of ironmaking. In the area of steelmaking, BOF plant practice including pre-treatment of hot metal, metallurgical features of oxygen steelmaking processes, and their control form part of the book. It also covers basic open hearth, electric arc furnace and stainless steelmaking, before discussing the area of casting of liquid steel—ingot casting, continuous casting and near net shape casting. The book concludes with a chapter on the status of the ironmaking and steelmaking in India. In line with the application of theoretical principles, several worked-out examples dealing with fundamental principles as applied to actual plant situations are presented. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It would also be immensely useful to researchers in the area of iron and steel.

Introduction to Refractories for Iron- and Steelmaking

Introduction to Refractories for Iron- and Steelmaking
Author: Subir Biswas
Publisher: Springer Nature
Total Pages: 469
Release: 2020-06-09
Genre: Technology & Engineering
ISBN: 3030438074

This book promotes understanding of the raw material selection, refractory design, tailor-made refractory developments, refractory properties, and methods of application. It provides a complete analysis of modern iron and steel refractories. It describes the daily demands on modern refractories and describes how these needs can be addressed or improved upon to help achieve the cleanest and largest yields of iron and steel. The text contains end-of-chapter summaries to help reinforce difficult concepts. It also includes problems at the end of chapters to confirm the reader's understanding of topics such as hoop stress modeling in steel ladle and vessels, establishment of thermal gradient modeling , refractory corrosion dynamics, calculation of Blast furnace trough dimension based on thermal modeling, to name a few. Led by editors with backgrounds in both academia and industry, this book can be used in college courses, as a reference for industry professionals, and as an introduction to the technology for those making the transition to industry. Stands as a comprehensive introduction to the science and technology of modern steel and iron-making refractories that examines the processes, construction, and potential improvement of refractory performance and sustainability; Serves as a versatile resource appropriate for all levels, from the student to industry novices to professionals; Reinforces difficult-to-grasp concepts with end-of-chapter summaries; Maximizes reader understanding of key topics, such as refractory selection for steel ladle and vessels, and their corrosion dynamics, with real life problems.

Iron Ore

Iron Ore
Author: Liming Lu
Publisher: Woodhead Publishing
Total Pages: 842
Release: 2021-12-02
Genre: Science
ISBN: 0128202270

Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and the development of more efficient processes/technologies to minimize environmental footprints. This new edition includes all new case studies and technologies, along with new chapters on the chemical analysis of iron ore, thermal and dry beneficiation of iron ore, and discussions of alternative iron making technologies. In addition, information on recycling solid wastes and P-bearing slag generated in steel mills, sustainable mining, and low emission iron making technologies from regional perspectives, particularly Europe and Japan, are included. This work will be a valuable resource for anyone involved in the iron ore industry. - Provides an overall view of the entire value chain, from iron ore to metal - Includes specific information on process/stage/operation in the value chain - Discusses challenges and developments, along with future trends in the iron ore and steel industries - Incorporates new, sustainable mining techniques