A review on pitting corrosion and environmentally assisted cracking on duplex stainless steel

A review on pitting corrosion and environmentally assisted cracking on duplex stainless steel
Author: Menghao Liu
Publisher: OAE Publishing Inc.
Total Pages: 27
Release: 2023-04-18
Genre: Technology & Engineering
ISBN:

Duplex stainless steel is widely used in the petrochemical, maritime, and food industries. However, duplex stainless steel has the problem of corrosion failures during use. This topic has not been comprehensively and academically reviewed. These factors motivate the authors to review the developments in the corrosion research of duplex stainless steel. The review found that the primary reasons for the failure of duplex stainless steels are pitting corrosion and chloride-induced stress corrosion cracking. After being submerged in water, the evolution of the passive film on the duplex stainless steel can be loosely classified into three stages: nucleation, rapid growth, and stable growth stages. Instead of dramatic rupture, the passive film rupture process is a continuous metal oxidation process. Environmental factors scarcely affect the double-layer structure of the passive film, but they affect the film's overall thickness, oxide ratio, and defect concentration. The six mechanisms of alloying elements on pitting corrosion are summarized as stabilization, ineffective, soluble precipitates, soluble inclusions, insoluble inclusions, and wrapping mechanisms. In environments containing chlorides, ferrite undergoes pitting corrosion more easily than austenite. However, the pitting corrosion resistance reverses when sufficiently large deformation is used. The mechanisms of pitting corrosion induced by precipitates include the Cr-depletion, microgalvanic, and high-stress field theories. Chloride-induced cracks always initiate in the corrosion pits and blunt when encountering austenite. Phase boundaries are both strong hydrogen traps and rapid hydrogen diffusion pathways during hydrogen-induced stress cracking.

Corrosion of Austenitic Stainless Steels

Corrosion of Austenitic Stainless Steels
Author: H S Khatak
Publisher: Woodhead Publishing
Total Pages: 436
Release: 2002-10-14
Genre: Science
ISBN: 9781855736139

This comprehensive study covers all types of corrosion of austenitic stainless steel. It also covers methods for detecting corrosion and investigating corrosion-related failure, together with guidelines for improving corrosion protection of steels. Details all types of corrosion of austenitic stainless steel Covers methods for detecting corrosion and investigating corrosion-related failure Outlines guidelines for improving corrosion protection of steels

Stress Corrosion Cracking of Duplex Stainless Steels in Caustic Solutions

Stress Corrosion Cracking of Duplex Stainless Steels in Caustic Solutions
Author: Ananya Bhattacharya
Publisher:
Total Pages:
Release: 2008
Genre: Microstructure
ISBN:

Duplex stainless steels (DSS) with roughly equal amount of austenite and ferrite phases are being used in industries such as petrochemical and pulp and paper mills. However, many DSS grades have been reported to undergo corrosion and stress corrosion cracking in some aggressive environments such as chlorides and sulfide-containing caustic solutions. Although stress corrosion cracking of duplex stainless steels in chloride solution has been investigated and well documented in the literature, SCC mechanisms for DSS in caustic solutions were unknown. Microstructural changes and environmental factors, such as pH of the solution, temperature, and resulting electrochemical potential also influence the SCC susceptibility of duplex stainless steels. In this study, the role of material and environmental parameters on corrosion and stress corrosion cracking of duplex stainless steels in caustic solutions were investigated. Results showed that the austenite phase in the DSS is more susceptible to crack initiation and propagation in caustic environment, which is different from that in the low pH chloride environment where the ferrite phase is the more susceptible phase. This study also showed that alloy composition and microstructural changes in duplex stainless steels due to different heat treatments could affect their SCC susceptibility. Moreover, corrosion rates and SCC susceptibility of DSS was found to increase with addition of sulfide to caustic solutions. Corrosion films on DSS indicated that the metal sulfide compounds formed along with oxides at the metal surface in the presence of sulfide containing caustic environments made the steel susceptible to SCC initiations. The overall results from this study helped in understanding the mechanism of SCC in caustic solutions. Favorable slip systems in the austenite phase of DSS favors slip-induced local film damage thereby initiating a stress corrosion crack. Repeated film repassivation and breaking, followed by crack tip dissolution results in crack propagation in the austenite phase of DSS alloys. Result from this study will have a significant impact in terms of identifying the alloy compositions, fabrication processes, microstructures, and environmental conditions that may be avoided to mitigate corrosion and stress corrosion cracking of DSS in caustic solutions.

Energy Research Abstracts

Energy Research Abstracts
Author:
Publisher:
Total Pages: 762
Release: 1993
Genre: Power resources
ISBN:

Semiannual, with semiannual and annual indexes. References to all scientific and technical literature coming from DOE, its laboratories, energy centers, and contractors. Includes all works deriving from DOE, other related government-sponsored information, and foreign nonnuclear information. Arranged under 39 categories, e.g., Biomedical sciences, basic studies; Biomedical sciences, applied studies; Health and safety; and Fusion energy. Entry gives bibliographical information and abstract. Corporate, author, subject, report number indexes.

Corrosion of Stainless Steels

Corrosion of Stainless Steels
Author: A. John Sedriks
Publisher: John Wiley & Sons
Total Pages: 467
Release: 1996-04-19
Genre: Science
ISBN: 0471007927

A Complete, Up-to-Date Introduction to Corrosion of StainlessSteels and Metallurgical Factors This fully updated Second Editionof Corrosion of Stainless Steels covers the tremendous advancesmade with stainless steels in recent decades, includingapplications in many new areas--from marine technologies andoff-shore oil production to power plants and the kitchen sink. Thisbook offers unique insights into the corrosion mechanisms affectingstainless steels, details problem-avoidance strategies, and helpsidentify corrosion-resistant capabilities for these remarkablealloys Sponsored by the Electrochemical Society, Corrosion osStainless Steels * Provides a comprehensive introduction to the selection,development, and production of all types of stainless steels * Emphasizes how metallurgical factors affect corrosionresistance * Examines the limitations of stainless steels within the contextof a discussion on higher alloys * Takes an interdisciplinary approach that demonstrates thecombined effects of metallurgy, chemistry, and electrochemistry oncorrosion resistance * Provides baseline knowledge and testing standards for stainlesssteels, and facilitates failure analysis for industrial purposes orlitigation related to equipment failure This is a much-needed text for materials scientists, chemicalengineers, corrosion specialists, graduate students, and anyone whoneeds to be brought up to date on this subject.