Introduction to Refractories for Iron- and Steelmaking

Introduction to Refractories for Iron- and Steelmaking
Author: Subir Biswas
Publisher: Springer Nature
Total Pages: 469
Release: 2020-06-09
Genre: Technology & Engineering
ISBN: 3030438074

This book promotes understanding of the raw material selection, refractory design, tailor-made refractory developments, refractory properties, and methods of application. It provides a complete analysis of modern iron and steel refractories. It describes the daily demands on modern refractories and describes how these needs can be addressed or improved upon to help achieve the cleanest and largest yields of iron and steel. The text contains end-of-chapter summaries to help reinforce difficult concepts. It also includes problems at the end of chapters to confirm the reader's understanding of topics such as hoop stress modeling in steel ladle and vessels, establishment of thermal gradient modeling , refractory corrosion dynamics, calculation of Blast furnace trough dimension based on thermal modeling, to name a few. Led by editors with backgrounds in both academia and industry, this book can be used in college courses, as a reference for industry professionals, and as an introduction to the technology for those making the transition to industry. Stands as a comprehensive introduction to the science and technology of modern steel and iron-making refractories that examines the processes, construction, and potential improvement of refractory performance and sustainability; Serves as a versatile resource appropriate for all levels, from the student to industry novices to professionals; Reinforces difficult-to-grasp concepts with end-of-chapter summaries; Maximizes reader understanding of key topics, such as refractory selection for steel ladle and vessels, and their corrosion dynamics, with real life problems.

Fundamental Design of Steelmaking Refractories

Fundamental Design of Steelmaking Refractories
Author: Debasish Sarkar
Publisher: John Wiley & Sons
Total Pages: 534
Release: 2023-05-09
Genre: Technology & Engineering
ISBN: 1119790859

Fundamental Design of Steelmaking Refractories Comprehensive up-to-date resource organizing fundamental aspects for the design and performance of steelmaking refractories Fundamental Design of Steelmaking Refractories provides a fundamental understanding in the design of steelmaking refractories, in detail and all in one source, enabling readers to understand various issues including how heat and mass transfer occurs throughout the refractory, how matrix impurity or their contact affects the phases, and how invisible defects form during refractory manufacturing that eventually facilitates to analyze wear, corrosion, and performance of different refractory linings for primary and secondary steelmaking vessels, tundish, and continuous casting refractories. Other specific sample topics covered in Fundamental Design of Steelmaking Refractories include: Phase formations and correlation with impurity effects and refractory processing shortcomings Stress, wear, and corrosion to design refractories and performance statistics of steelmaking refractories Equilibrium and non-equilibrium phases, packing, stress and defects in compaction, and degree of ceramic bonding Thermal and mechanical behavior, flow control mechanisms, continuous casting refractories, and premature refractory damage Precast and purging system, consistent supply and time management, and preventive maintenance in operation With its complete coverage of the subject, Fundamental Design of Steelmaking Refractories fulfills the academic demand of undergraduate, postgraduate, and research scholars of ceramic engineering; metallurgical engineers and mechanical engineering outlets that want to nurture in the refractory and steel sectors will also find value in the text.

Monolithic Refractories

Monolithic Refractories
Author: Subrata Banerjee
Publisher: John Wiley & Sons
Total Pages: 340
Release: 1998-09-01
Genre: Technology & Engineering
ISBN: 9810231202

This valuable handbook details the various monolithic refractories currently in use, and pays particular attention to their chemical and physical behaviors during manufacturing, installation, and the duty cycle. It addresses, from the practitioner's point of view, the critical aspects of reactions involved with the refractory body as it approaches the used temperature with the processing environment. To ensure optimum performance, it describes the application, installation, and design of refractory components. The handbook includes suitable tables and figures, and provides an historical perspective on the evolution of the refractory industry. Practicing ceramic engineers, scientists, raw material suppliers, and research and development personnel in the refractory manufacturing industry will find this book invaluable. Also suitable as a reference for courses in ceramic engineering specializing in refractories.

An Introduction to Ceramics and Refractories

An Introduction to Ceramics and Refractories
Author: A. O. Surendranathan
Publisher: CRC Press
Total Pages: 525
Release: 2014-12-10
Genre: Technology & Engineering
ISBN: 1482220458

This book covers the fundamental aspects of ceramics and refractories. All refractories are ceramics, but all ceramics are not refractories. The book classifies and describes these materials, and examines their availability in nature. It examines the availability of these materials in nature, how they are extracted from nature, and how some of these materials are synthesized, and explains their structure-property correlation. It also addresses how they are designed for various applications and more.

Refractories Handbook

Refractories Handbook
Author: Charles Schacht
Publisher: CRC Press
Total Pages: 516
Release: 2004-08-11
Genre: Science
ISBN: 0203026322

This comprehensive reference details the technical, chemical, and mechanical aspects of high-temperature refractory composite materials for step-by-step guidance on the selection of the most appropriate system for specific manufacturing processes. The book surveys a wide range of lining system geometries and material combinations and covers a broad

Refractories for the Chemical Industries

Refractories for the Chemical Industries
Author: Prasunjit Sengupta
Publisher: Springer Nature
Total Pages: 377
Release: 2020-11-28
Genre: Science
ISBN: 3030612406

The book provides process engineers, an insight into refractories focusing on its importance and requirements in chemical process industries such as refinery and petrochemicals, syngas manufacturing, coal gasification, limestone calcinations, carbon black, glass, and cement production. Additionally the book discusses the refractory requirements for the CFBC boiler, and waste heat utilization process to generate steam. The book describes characterization of refractory material and selection process of the refractory for lining different equipments pertaining to the chemical process industry. The book covers refractory installation techniques, and the precautions to be taken during installation are discussed in detail along with the theoretical background. It explains the physical and chemical factors that influence the performances of refractory, mechanism of its degradation in service and emphasizes on the thermo-chemical and thermo-mechanical aspects and their role in that process . The content lays out different methods of monitoring Refractory lining conditions while the furnace is in operation and also elucidates few methods to repair the worn out lining without taking a shutdown. The scheme of investigation of a refractory failure is an added feature.

Tundish Technology for Clean Steel Production

Tundish Technology for Clean Steel Production
Author: Yogeshwar Sahai (Ph. D.)
Publisher: World Scientific
Total Pages: 329
Release: 2008
Genre: Technology & Engineering
ISBN: 9812706216

Continuous casting of steel has become a widely used process and an important step in steel production. The worldwide share of continuously cast steel has increased significantly in the last 25 years or so. However, concurrent with this increase in production levels are stringent quality requirements that have become crucial in the face of progressively increasing machine throughputs and larger product dimensions. As a result, steel cleanliness and strict composition control are now the primary concern of steelmakers.The tundish is the last metallurgical vessel through which molten metal flows before solidifying in the continuous casting mold. During the transfer of metal through the tundish, molten steel interacts with refractories, slag, and the atmosphere. Thus, the proper design and operation of a tundish are important for delivering steel of strict composition and quality. This pioneering book is the first of its kind to cover all aspects of tundish technology, ranging from fundamental aspects and theory necessary for understanding the basic concepts of tundish operations to operational aspects of the tundish. Written by internationally recognized experts in continuous casting technology in general and tundish technology in particular, this book is sufficiently fundamental to serve as a graduate-level textbook on process metallurgy or as an important reference for metallurgical researchers; at the same time, it is comprehensive enough to contribute to the understanding of scientists and engineers engaged in research and development in the steel industry.

Refractory Technology

Refractory Technology
Author: Ritwik Sarkar
Publisher: CRC Press
Total Pages: 335
Release: 2023-08-11
Genre: Technology & Engineering
ISBN: 1000857344

This book explains the refractories from different fundamental aspects, even with the support of phase diagrams, and also details the prominent applications of these industrial materials. The initial chapters cover fundamentals of refractories, classifications, properties, and testing, while later chapters describe different common shaped and unshaped refractories in detail and special refractories in a concise manner. The second edition includes new classifications, microstructures, the effect of impurities with binary and ternary phase diagrams, and recent trends in refractories including homework problems and an updated bibliography. Features: Provides exclusive material on refractories Discusses detailed descriptions of different shaped and unshaped refractories Covers concepts like environmental issues, recycling, and nanotechnology Explores details on testing and specifications including thermochemical and corrosion behavior Includes a separate chapter on trends of refractories and other issues This book is aimed at junior/senior undergraduate students and researchers of ceramics, metallurgical engineering, and refractories.